steering Hyundai Sonata 2016 Repair Manual

6-31
What to do in an emergency
6
When towing your vehicle in an
emergency without wheel dollies :
1. Place the ignition switch in theACC position.
2. Place the shift lever in N (Neutral).
3. Release the parking brake.Emergency Towing
(if equipped)
If towing is necessary, we recom-
mend you to have it done by an
authorized HYUNDAI dealer or a
commercial tow truck service. If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook at the rear of the vehicle.
Use extreme caution when towing
the vehicle with a cable or chain. A
driver must be in the vehicle to steer
it and operate the brakes.
Towing in this manner may be done
only on hard-surfaced roads for a
short distance and at low speeds.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
Failure to place the transmis-
sion shift lever in N (Neutral)
may cause internal damage to
the transmission.
CAUTION
OLF064027
■Rear

6-32
What to do in an emergency
Always follow these emergency tow-
ing precautions:
Place the ignition switch in the ACC position so the steering
wheel is not locked.
Place the shift lever in N (Neutral).
Release the parking brake.
Depress the brake pedal with more force than normal since you will
have reduced braking perform-
ance.
More steering effort will be required because the power steer-
ing system will be disabled.
Use a vehicle heavier than your own to tow your vehicle.
The drivers of both vehicles should communicate with each other fre-
quently.
Before emergency towing, check that the hook is not broken or dam-
aged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply steady and even force. Use a towing cable or chain less
than 16 feet (5 m) long. Attach a
white or red cloth (about 12 inches
(30 cm) wide) in the middle of the
cable or chain for easy visibility.
Drive carefully so the towing cable or chain remains tight during tow-
ing.
Before towing, check the automat- ic transmission for fluid leaks under
your vehicle. If the automatic trans-
mission fluid is leaking, flatbed
equipment or a towing dolly must
be used.
ODH063025
To avoid damage to your vehicle
and vehicle components when
towing:
Always pull straight ahead
when using the towing hooks.
Do not pull from the side or at
a vertical angle.
Do not use the towing hooks
to pull a vehicle out of mud,
sand or other conditions from
which the vehicle cannot be
driven out under its own
power.
Limit the vehicle speed to 10
mph (15 km/h) and drive less
than 1 mile (1.5 km) when tow-
ing to avoid serious damage
to the automatic transmis-
sion.
CAUTION

7
Maintenance
7
Maintenance
Engine Compartment ............................................7-3
Maintenance Services ...........................................7-6
Owner's Responsibility .....................................................7-6
Owner Maintenance Precautions..................................7-6
Owner Maintenance ..............................................7-7
Owner Maintenance Schedule .......................................7-8
Scheduled Maintenance Services........................7-9
Normal Maintenance Schedule ....................................7-10
Maintenance Under Severe Usage Conditions ........7-20
Explanation of Scheduled Maintenance Items ..7-21
Engine Oil and Filter.......................................................7-21
Drive Belts........................................................................\
.7-21
Fuel Filter ........................................................................\
..7-21
Fuel Lines, Fuel Hoses and Connections ..................7-21
Vapor Hose and Fuel Filler Cap ...................................7-21
Air Cleaner Filter .............................................................7-21
Spark Plugs .......................................................................7\
-21
Valve Clearance ...............................................................7-22
Cooling System ................................................................7-22
Engine Coolant .................................................................7-22
Automatic Transmission Fluid ......................................7-22
Dual Clutch Transmission Fluid ....................................7-22
Brake hoses and Lines ..................................................7-23
Brake Fluid ........................................................................\
7-23
Parking Brake...................................................................7-23Brake Discs, Pads, Calipers and Rotors .....................7-23
Exhaust Pipe and Muffler.............................................7-23
Suspension Mounting Bolts ..........................................7-23
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint .........................................7-23
Drive Shafts and Boots .................................................7-23
Air Conditioning Refrigerant ........................................7-23
Engine Oil ..............................................................7-24
Checking the Engine Oil Level .....................................7-24
Checking the Engine Oil and Filter .............................7-26
Engine Coolant .....................................................7-27
Checking the Engine Coolant Level ............................7-27
Changing Engine Coolant ..............................................7-29
Brake Fluid ............................................................7-30
Checking the Brake Fluid Level ...................................7-30
Washer Fluid .........................................................7-31
Checking the Washer Fluid Level................................7-31
Parking Brake .......................................................7-31
Checking the Parking Brake .........................................7-31
Air Cleaner ............................................................7-32
Filter Replacement ..........................................................7-32
Climate Control Air Filter ....................................7-34
Filter Inspection ...............................................................7-34
7

7-8
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in the enginecoolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission /dual clutch transmission P (Park)
function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING

Maintenance
7-10
22,500 miles (36,000 km) or 18 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(22,500 miles (36,000 km) or 36 months)
❑ Add fuel additive *4 (22,500 miles (36,000 km) or 36 months)
Normal Maintenance Schedule
The following maintenance services must be performed to ensure good emission control and performance.
Keep receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the
frequency of service is determined by whichever occurs first.
7,500 miles (12,000 km) or 6 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(7,500 miles (12,000 km) or 12 months)
❑ Add fuel additive *4 (7,500 miles (12,000 km) or 12 months)
15,000 miles (24,000 km) or 12 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
(Continued)
*3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
(Continued)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter (2.4 GDI) *3
(15,000 miles (24,000 km) or 24 months)
❑ Add fuel additive *4 (15,000 miles (24,000 km) or 24 months)

7
Maintenance
7-11
Normal Maintenance Schedule (CONT.)
37,500 miles (60,000 km) or 30 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Inspect dual clutch transmission fluid (if equipped)
❑Replace engine oil and filter (2.4 GDI) *3
(37,500 miles (60,000 km) or 60 months)
❑ Add fuel additive *4 (37,500 miles (60,000 km) or 60 months)
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
30,000 miles (48,000 km) or 24 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter (2.4 GDI) *3
(30,000 miles (48,000 km) or 48 months)
❑ Add fuel additive *4 (30,000 miles (48,000 km) or 48 months)

Maintenance
7-12
45,000 miles (72,000 km) or 36 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter (2.4 GDI) *3
(45,000 miles (72,000 km) or 72 months)
❑Replace spark plugs (iridium coated), (1.6TGDI/2.0TGDI)
❑ Add fuel additive *4 (45,000 miles (72,000 km) or 72 months)
Normal Maintenance Schedule (CONT.)
52,500 miles (84,000 km) or 42 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(52,500 miles (84,000 km) or 84 months)
❑ Add fuel additive *4 (52,500 miles (84,000 km) or 84 months)
*3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7
Maintenance
7-13
60,000 miles (96,000 km) or 48 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance (if equipped) *2
(Every 60,000 miles (96,000 km) or 72 months)
❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
(Continued)
67,500 miles (108,000 km) or 54 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(67,500 miles (108,000 km) or 108 months)
❑ Add fuel additive *4 (67,500 miles (108,000 km) or 108 months)
Normal Maintenance Schedule (CONT.)
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
2Inspect for excessive tappet noise and/or engine vibration and adjust if nec-
essary.
*
3Engine oil (16. TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
(Continued)
❑Replace engine oil and filter (2.4 GDI) *3
(60,000 miles (96,000 km) or 96 months)
❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (60,000 miles (96,000 km) or 96 months)

Maintenance
7-14
Normal Maintenance Schedule (CONT.)
75,000 miles (120,000 km) or 60 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect drive belts
(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Inspect dual clutch transmission fluid (if equipped)
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter (2.4 GDI) *3
(75,000 miles (120,000 km) or 120 months)
❑ Add fuel additive *4 (75,000 miles (120,000 km) or 120 months)
82,500 miles (132,000 km) or 66 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(82,500 miles (132,000 km) or 132 months)
❑ Add fuel additive *4 (82,500 miles (132,000 km) or 132 months)
*3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7
Maintenance
7-15
Normal Maintenance Schedule (CONT.)
97,500 miles (156,000 km) or 78 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑Replace engine oil and filter (2.4 GDI) *3
(97,500 miles (156,000 km) or 156 months)
❑ Add fuel additive *4 (97,500 miles (156,000 km) or 156 months)
90,000 miles (144,000 km) or 72 months
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Inspect brake fluid
❑Inspect fuel filter *1
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect vapor hose and fuel filler cap
❑Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑ Inspect intercooler, in/out hose, air intake hose
- Turbo GDI (Every 6,200miles (10,000km))
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
❑Replace engine oil and filter (2.4 GDI) *3
(90,000 miles (144,000 km) or 144 months)
❑Replace spark plugs (iridium coated), (1.6TGDI/2.0TGDI)
(Continued)
*1Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri-
odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
3Engine oil (1.6 TGDI/2.0 TGDI) At first, replace at 3,000 miles (5,000 km) or
6 months, after that, every 5,000 miles (8,000 km) or 6 months.
*
4If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec-
ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
(Continued)
❑Replace coolant (First, 60,000 miles (96,000 km) or 60 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *4 (90,000 miles (144,000 km) or 144 months)