fuel cap Hyundai Sonata

1FEATURES OF YOUR HYUNDAI2
!
B010A01NF-A
FUEL RECOMMENDATIONS
CAUTION:
Your Hyundai's New Vehicle Limited War-
ranty may not cover damage to the fuel
system and any performance problems that
are caused by the use of fuels containing
methanol or fuels containing MTBE (Methyl
Tertiary Butyl Ether) over 15.0% vol. (Oxy-
gen Content 2.7% weight.)
B010B01A-AATWhat About Gasohol?Gasohol (a mixture of 90% unleaded gasoline
and 10% ethanol or grain alcohol) may be used
in your Hyundai. However, if your engine devel-
ops driveability problems, the use of 100%
unleaded gasoline is recommended. Fuels with
unspecified quantities of alcohol, or alcohols
other than ethanol, should not be used.
B010A02NF-AATUse Unleaded GasolineUnleaded gasoline with a Pump Octane
Rating of 87 (Research Octane Number 91)
or higher must be used in your Hyundai.
B010C01A-AATUse of MTBEHyundai recommends that fuels containing
MTBE (Methyl Tertiary Butyl Ether) over 15.0%
vol. (Oxygen Content 2.7% weight) should not
be used in your Hyundai.
Fuel containing MTBE over 15.0% vol. (Oxygen
Content 2.7% weight) may reduce vehicle per-
formance and produce vapor lock or hard
starting.
B010D01A-AATDo Not Use MethanolFuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel
can reduce vehicle performance and damage
components of the fuel system.
!
UNLEADED
FUEL ONLY
WARNING:
o Do not "top off" after the nozzle auto-
matically shuts off when refueling.
o Tighten the cap until it clicks, otherwise
the "
" light will illuminate.
o Always check that the fuel cap is in-
stalled securely to prevent fuel spillage
in the event of an accident.

1FEATURES OF YOUR HYUNDAI56
B270A01O-AATBRAKE PAD WEAR WARNING SOUNDThe front and rear disc brake pads have wear
indicators that should make a high-pitched
squealing or scraping noise when new pads are
needed. The sound may come and go or be
heard all the time when the vehicle is moving. It
may also be heard when the brake pedal is
pushed down firmly. Excessive rotor damage
will result if the worn pads are not replaced. See
your Hyundai dealer immediately.
B260R01NF-GAT
Cruise SET Indicator Light
The Cruise SET indicator light in the instrument
cluster is illuminated when the cruise control
"COAST/SET" or "RES/ACCEL" switch is
pushed. The Cruise SET indicator light does not
illuminate when the cruise control "CANCEL"
switch is pushed or the system is disengaged.
To disengage the cruise control system, refer
to "To cancel the cruise speed" on page 1-94.B260S01NF-GAT
Low Windshield Washer Fluid
Level Warning Light
The low windshield washer fluid warning light
comes on when the washer fluid reservoir is
approaching empty. When it comes on, add
washer fluid at your earliest opportunity.
INSTRUMENT CLUSTERB280A01NF-AATFUEL GAUGEThe needle on the gauge indicates the approxi-
mate fuel level in the fuel tank. The fuel capacity
is given in section 9.NOTE:The " " symbol means, the fuel filler
lid is located on the left side of the vehicle.
B280A01NF

1
FEATURES OF YOUR HYUNDAI
89
o After refueling, make sure the fuel cap is
installed securely to prevent fuel spill-
age in the event of an accident
o Tighten the cap until it clicks, otherwise
the "
" light will illuminate
o If you open the fuel filler cap during high
ambient temperatures, a slight "pres-
sure sound" may be heard. This is nor-
mal and not a cause for concern.
Whenever you open the fuel filler cap,
turn it slowly.
o Do not "top off" after the nozzle auto-
matically shuts off when refueling.
o Automotive fuels are flammable/explo-
sive materials. When refueling, please
note the following guidelines carefully.
- Before touching the fuel nozzle or fuel
filler cap, have one's hands in contact
with metal parts away from the filler
neck to discharge static electricity.
- Do not get back in the vehicle while
refueling. Do not operate anything that
can produce static electricity. Static
electricity discharge can ignite fuel
vapors resulting in an explosion.
!
!
WARNING:
o Gasoline vapors are dangerous. Before
refueling, always stop the engine and
never smoke or allow sparks and open
flames near the filler area.
o Never operate your vehicle without a
filler cap properly installed, flammable
vapors and gasoline could leak out in
dangerous situations such as a collision
or rollover. If the filler cap must be
replaced, only use genuine Hyundai re-
placement parts.
HNF2021
REMOTE FUEL-FILLER LID RELEASEB560A04Y-AATThe fuel-filler lid may be opened from inside the
vehicle by pushing the fuel-filler lid opener switch
located on the driver's door.NOTE:If the fuel-filler lid will not open because ice
has formed around it, tap lightly or push on
the lid to break the ice and release the lid. Do
not pry on the lid. If necessary, spray around
the lid with an approved de-icer fluid (do
not use radiator anti-freeze) or move the
vehicle to a warm place and allow the ice to
melt.
B560A02NF
WARNING:

1FEATURES OF YOUR HYUNDAI90
!
WARNING:
- When using a portable fuel container,
be sure to place the container on the
ground while refueling. Static electric-
ity discharge from the container can
ignite fuel vapors causing a fire. While
starting refueling, contact should be
maintained until the filling is complete.
- Do not use cellular phones around a
gas station. The electric current or elec-
tronic interference from cellular phones
can ignite fuel vapors causing a fire.
- When refueling, always turn the engine
off. Sparks by engine compartment
electrical equipment can ignite fuel
vapors causing a fire. After refueling,
check to make sure the fuel filler cap is
securely closed, and then start the
engine.
- Do not smoke or try to light cigarettes
around a gas station. Automotive fuels
are flammable.
B560B01L-GATManual Fuel Filler Lid ReleaseIf the fuel filler lid cannot be opened using the
remote opener, a manual opener handle is
located inside the trunk on the left side. Open the
fuel filler lid by pulling on this handle as shown
in the illustration.
HNF2022
HOOD RELEASEB570A01NF-GAT1. Pull the release knob to unlatch the hood.
2. Pull the secondary latch up and lift the hood.
B570A01NF
HNF2024-E

2
DRIVING YOUR HYUNDAI
26
C190F03JMTotal
1400 lbs
(635 kg)
860 lbs
(390 kg)
540 lbs
(245 kg) Item
A
B
CDescription
Vehicle Capacity Weight
Subtract Occupant Weight
172 lbs (78 kg) x 5
Available Cargo Weight
Example 3
ABC
Refer to your vehicle's tire and loading
information label for specific informa-
tion about your vehicle's capacity weight
and seating positions. The combined
weight of the driver, passengers and
cargo should never exceed your
vehicle's capacity weight.
C190G03JM-AATCompliance LabelThe compliance label is located on the
driver's side of the center pillar outer
panel.
The label shows the maximum allow-
able weight of the fully loaded vehicle.
This is called the GVWR (Gross Ve-
hicle Weight Rating). The GVWR in-
cludes the weight of the vehicle, all
occupants, fuel and cargo.
C190G01A

5
VEHICLE MAINTENANCE REQUIREMENTS4
SCHEDULED MAINTENANCEF030B03NF-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.F030A01NF-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
VALVE CLEARANCE
SPARK PLUGS (IRIDIUM COATED)
FUEL TANK AIR FILTER
ELECTRONIC THROTTLE CONTROL No.
1
2
3
4
5
6
7
8
9
10MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I
I15
24
12
R
I
I
I
I22.5
36
18
R
I
I30
48
24
R
I
I
I
R
R37.5
60
30
R
R
I
I45
72
36
R
I
I
I
I52.5
84
42
R
I
I
I60
96
48
R
I
I
I
R
I
R67.5
108
54
R
I
I75
120
60
R
R
I
I
I
I82.5
132
66
R
I
I90
144
72
R
I
I
I
R
R97.5
156
78
R
I
I
R105
168
84
R
I
I
I
I
I112.5
180
90
R
R
I
I120
192
96
R
I
I
I
R
I
R127.5
204
102
R
I
I135
216
108
R
I
I
I
I142.5
228
114
R
I
I150
240
120
R
R
I
I
I
R
R
nfhma-5.p654/28/2005, 8:58 AM 4

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT” range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP III
specification approved by Hyundai Motor Co.
when adding or changing fluid. Using the wrong
ATF may result in damage to the ATM.
F070H01A-AATo Rear Brake Drums and Linings/
Parking BrakeCheck the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070C01A-AATo CoolantThe coolant should be changed at the intervals
specified in the maintenance schedule.
F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F070D01A-AATo Manual Transaxle OilInspect the manual transaxle oil according to
the maintenance schedule.NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F060N02E-AATo Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
nfhma-5.p654/28/2005, 8:59 AM 8

7
EMISSION CONTROL SYSTEMS2
EMISSION CONTROL
SYSTEMS
H010B01A-AAT1. Crankcase Emission Control SystemThe positive crankcase ventilation system is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies fresh filtered air to
the crankcase through the air intake hose.
Inside the crankcase, the fresh air mixes with
blow-by gases, which then pass through the
PCV valve into the induction system.
CanisterFuel vapors generated inside the fuel tank are
absorbed and stored in the onboard canister.
When the engine is running, the fuel vapors
absorbed in the canister are drawn into the
surge tank through the purge control solenoid
valve.Purge Control Solenoid Valve (PCSV)The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.H010D01A-AAT3. Exhaust Emission Control
SystemThe Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle per-
formance.
H010A01NF-AATYour Hyundai is equipped with an emission
control system to meet all emission regulations.
There are three emission control systems which
are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for the Inspection and Maintenance
Test (With Electronic Stability Control (ESC)
system)
o To prevent the vehicle from misfiring
during dynamometer testing, turn the
Electronic Stability Control (ESC) sys-
tem off by pressing the ESC switch.
o After dynamometer testing is completed,
turn the ESC system back on by pressing
the ESC switch again.
H010C01S-AAT2. Evaporative Emission Control (Includ-
ing ORVR: Onboard Refueling Vapor
Recovery) SystemThe Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from the fuel tank to be loaded into a
canister while refueling at the gas station, pre-
venting the escape of fuel vapors into the
atmosphere.)
nfhma-7.p653/9/2005, 10:29 AM 2

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
7
I030D01JM-AATTIRE TERMINOLOGY AND DEFINI-
TIONS
Air Pressure: The amount of air inside
the tire pressing outward on the tire. Air
pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight: This means the
combined weight of optional accesso-
ries. Some examples of optional ac-
cessories are, automatic transmission,
power seats, and air conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt: A rubber coated layer of cords that
is located between the plies and the
tread. Cords may be made from steel or
other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that hold
the tire onto the rim.
Bias Ply Tire: A pneumatic tire in which
the plies are laid at alternate angles
less than 90 degrees to the centerline of
the tread.Cold Tire Pressure: The amount of air
pressure in a tire, measured in pounds
per square inch (psi) or kilopascals
(kPa) before a tire has built up heat from
driving.
Curb Weight: This means the weight of
a motor vehicle with standard and op-
tional equipment including the maxi-
mum capacity of fuel, oil and coolant,
but without passengers and cargo.
DOT Markings: A code molded into the
sidewall of a tire signifying that the tire
is in compliance with the U.S. Depart-
ment of Transportation motor vehicle
safety standards. The DOT code in-
cludes the Tire Identification Number
(TIN), an alphanumeric designator which
can also identify the tire manufacturer,
production plant, brand and date of
production.
GVWR: Gross Vehicle Weight Rating
GAWR FRT: Gross Axle Weight Rating
for the front Axle.
GAWR RR: Gross Axle Weight Rating
for the rear axle.Intended Outboard Sidewall: The side
of an asymmetrical tire, that must al-
ways face outward when mounted on a
vehicle.
Kilopascal (kPa): The metric unit for
air pressure.
Load Index: An assigned number rang-
ing from 1 to 279 that corresponds to
the load carrying capacity of a tire.
Maximum Inflation Pressure: The
maximum air pressure to which a cold
tire may be inflated. The maximum air
pressure is molded onto the sidewall.
Maximum Load Rating: The load rat-
ing for a tire at the maximum permis-
sible inflation pressure for that tire.
Maximum Loaded Vehicle Weight:
The sum of curb weight; accessory
weight; vehicle capacity weight; and
production options weight.
Normal Occupant Weight: The num-
ber of occupants a vehicle is designed
to seat multiplied by 150 pounds (68
kg).

9
VEHICLE SPECIFICATIONS2
3.3L
130A (13.5V)
J010A03NF-AATMEASUREMENTJ060A01NF-AATFUEL SYSTEMJ020A01NF-AATPOWER STEERING
J030A01NF-AATTIREItem
Battery
AlternatorJ040A01NF-GATELECTRICAL
2.4L
110A (13.5V) in.(mm)
Fuel tank capacity
17.7us.gal (14.7 imp.gal, 67 liter)
ITEM
MF68AH
J050A01NF-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.90 in. (150 mm)
Vane type
2.4L/3.3L
189.9 (4800)
72.1 (1832)
58.0 (1475)
107.4 (2730)
61.61 (1565)
61.02 (1550) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Standard
Option
Spare
P215/60R16
P225/50R17
T125/80D16 (Temporary)