steering Hyundai Sonata Plug-in Hybrid 2016 Manual PDF

Maintenance
7-16
Normal maintenance schedule (CONT.)
90,000 miles (144,000 km) or 72 months
❑Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Inspect HSG belt *
2
(90,000 miles (144,000 km) or 144 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
(Continued)
(Continued)
❑Replace engine oil and filter
(90,000 miles (144,000 km) or 144 months)
❑ Add fuel additive *
1
(90,000 miles (144,000 km) or 144 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
*
3: Fuel filter & Fuel tank air filter are considered to be mainte- nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-17
Normal maintenance schedule (CONT.)
97,500 miles (156,000 km) or 78 months
❑Inspect air cleaner filter
❑ Inspect HSG belt *2
(97,500 miles (156,000 km) or 156 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(97,500 miles (156,000 km) or 156 months)
❑ Add fuel additive *
1
(97,500 miles (156,000 km) or 156 months)
105,000 miles (168,000 km) or 84 months
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect HSG belt *
2
(105,000 miles (168,000 km) or 168 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace spark plugs (iridium coated)
❑ Replace engine oil and filter
(105,000 miles (168,000 km) or 168 months)
❑ Add fuel additive *
1
(105,000 miles (168,000 km) or 168 months
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
7-18
Normal maintenance schedule (CONT.)
112,500 miles (180,000 km) or 90 months
❑Inspect air cleaner filter
❑ Inspect HSG belt *2
(112,500 miles (180,000 km) or 180 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(112,500 miles (180,000 km) or 180 months)
❑ Add fuel additive *
1
(112,500 miles (180,000 km) or 180 months
120,000 miles (192,000 km) or 96 months
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel cap, fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)
(Continued)
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
7-20
Normal maintenance schedule (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect HSG belt *
2
(135,000 miles (216,000 km) or 216 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
❑ Add fuel additive *
1
(135,000 miles (216,000 km) or 216 months)
142,500 miles (228,000 km) or 114 months
❑ Inspect air cleaner filter
❑ Inspect HSG belt *2
(142,500 miles (228,000 km) or 228 months)
❑ Inspect vacuum hose
❑ Air intake hose
❑ Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)
❑ Add fuel additive *
1
(142,500 miles (228,000 km) or 228 months)
*1: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-21
Normal maintenance schedule (CONT.)
No check, No service required
❑Automatic transmission fluid
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Inspect HSG belt *
2
(150,000 miles (240,000 km) or 240 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Replace inverter coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *
1
(150,000 miles (240,000 km) or 240 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
*
3: Fuel filter & Fuel tank air filter are considered to be mainte- nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

7
Maintenance
7-23
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B - Extensive engine idling or low speed driving for long dis- tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - Driving in heavy traffic area over 90°F (32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Rear brake disc/padsIMore frequentlyC, D, G, F
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/lower
arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G,
H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-26
Maintenance
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
hybrid system off, check for exces-
sive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.

7-44
Maintenance
T
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IR
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ES
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A
A N
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D
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S

Tire care
For proper maintenance, safety, and
maximum fuel economy, you must
always maintain recommended tire
inflation pressures and stay within the
load limits and weight distribution rec-
ommended for your vehicle.
(Continued)Replace tires that are worn,
show uneven wear, or are dam-
aged. Worn tires can cause
loss of braking effectiveness,
steering) control, or traction.
ALWAYS replace tires with the
same size as each tire that
was originally supplied with
this vehicle. Using tires and
wheels other than the recom-
mended sizes could cause
unusual handling characteris-
tics, poor vehicle control, or
negatively affect your vehi-
cle’s Anti-Lock Brake System
(ABS) resulting in a serious
accident.
Tire failure may cause loss of
vehicle control resulting in an
accident. To reduce risk of
SERIOUS INJURY or DEATH,
take the following precautions:
Inspect your tires monthly for
proper inflation as well as
wear and damage.
The recommended cold tire
pressure for your vehicle can
be found in this manual and on
the tire label located on the dri-
ver’s side center pillar. Always
use a tire pressure gauge to
measure tire pressure. Tires
with too much or too little
pressure wear unevenly caus-
ing poor handling.
Check the pressure of the
spare every time you check
the pressure of the other tires
on your vehicle.
(Continued)
WARNING

7-48
Maintenance
Wheel alignment and tire bal-
ance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
Improper wheel weights can dam-
age your vehicle’s aluminum
wheels. Use only approved wheel
weights.
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
NOTICE
OLMB073027
Tread wear indicatorTo reduce the risk of DEATH or
SERIOUS INJURY:
Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Always replace tires with the
same size as each tire that
was originally supplied with
this vehicle. Using tires and
wheels other than the recom-
mended sizes could cause
unusual handling characteris-
tics, poor vehicle control, or
negatively affect your vehi-
cle’s Anti-Lock Brake System
(ABS) resulting in a serious
accident.(Continued)
WARNING

7-99
7
Maintenance
vehicle, pay particular attention to
the components under the fenders
and other areas that are hidden
from view. Do a thorough job; just
dampening the accumulated mud
rather than washing it away will
accelerate corrosion rather than
prevent it. Water under high pres-
sure and steam are particularly
effective in removing accumulated
mud and corrosive materials.
When cleaning lower door panels, rocker panels and frame members,
be sure that drain holes are kept
open so that moisture can escape
and not be trapped inside to accel-
erate corrosion.Keep your garage dry
Don’t park your car in a damp, poor-
ly ventilated garage. This creates a
favorable environment for corrosion.
This is particularly true if you wash
your vehicle in the garage or drive it
into the garage when it is still wet or
covered with snow, ice or mud. Even
a heated garage can contribute to
corrosion unless it is well ventilated
so moisture is dispersed.
Keep paint and trim in good condition
Scratches or chips in the finish
should be covered with "touch-up"
paint as soon as possible to reduce
the possibility of corrosion. If bare
metal is showing through, the atten-
tion of a qualified body and paint
shop is recommended.
Bird droppings are highly corrosive
and may damage painted surfaces in
just a few hours. Always remove bird
droppings as soon as possible.
Interior care
Interior general precautions
Prevent caustic solutions such as
perfume and cosmetic oil, from con-
tacting the interior parts because
they may cause damage or discol-
oration. If they do contact the interior
parts, wipe them off immediately.
See the instructions for the proper
way to clean vinyl.
Never allow water or other liq-
uids to come in contact with
electrical/electronic compo-
nents inside the vehicle as
this may damage them.
When cleaning leather prod-
ucts (steering wheel, seats
etc.), use neutral detergents
or low alcohol content solu-
tions. If you use high alcohol
content solutions or acid/
alkaline detergents, the color
of the leather may fade or the
surface may get stripped off.
CAUTION