transmission Hyundai Terracan 2003 Service Manual

CONTROLS AND EQUIPMENT
1- 32
B261A02HP-EAT INDICATOR AND WARNING LIGHTS (PETROL ENGINE)
1 1
23 4 5
6 7 8 91011 1213 14
15 1617
18
19
1. Turn Signal Indicator Light
2. ABS Service Reminder Indicator Light (Not all models)
3. Supplemental Restraint (AirBag) System Service Reminder lndicator (SRI) Light
4. Low Oil Pressure Warning Light
5. Parking Brake/Low Brake Fluid Level
Warning Light 6. Charging System Warning Light
7. A/T Oil Temperature Warning Light
(Not all models)
8. Overdrive Off Indicator Light (Not all models)
9. High Beam Indicator Light
10. Front Fog Indicator Light
11. Automatic Transmission Position Indicator Light (Not all models) 12. Cruise Indicator Light (Not all models)
13. 4WD Low Indicator Light
14. 4WD Engaged Indicator Light
15. Malfunction Indicator Light (MIL)
16. Hatchback Door Open Warning Light
17. Door Ajar Warning Light
18. Seat Belt Warning Light
19. Low Fuel Warning LightB260A01HP-E

CONTROLS AND EQUIPMENT
1- 34
B260A03HP-E
B264A02HP-EAT INDICATOR AND WARNING LIGHTS (DIESEL ENGINE)
1
2 34 5 6
7
8910111213 15 17
18 192021
1
22
1416
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light(Not all models)
4. Supplemental Restraint (AirBag) System Service Reminder Indicator (SRI) Light
5. Fuel Filter Warning Light
6. Low Oil Pressure Warning Light
7. Brake Vacuum Warning Light 8. Parking Brake/Low Brake Fluid Level
Warning Light
9. Charging System Warning Light
10. A/T Oil Temperature Warning Light
(Not all models)
11. Overdrive Off Indicator Light (Not all models)
12. High Beam Indicator Light
13. Front Fog Indicator Light 14. Automatic Transmission Position Indicator
Light (Not all models)
15. Immobiliser Warning Light
16. 4WD Low Indicator Light
17. 4WD Engaged Indicator Light
18. Malfunction Indicator Light (MIL)
19. Hatchback Door Open Warning Light
20. Door Ajar Warning Light
21. Seat Belt Warning Light
22. Low Fuel Warning Light

CONTROLS AND EQUIPMENT1- 37
B260T01HP-EAT4WD Engaged Indicator Light (Part-time 4WD only)
When the key is turned to the "ON" position, the 4WD(Four Wheel Drive) engaged indicator lightwill come on and then go off in a few seconds. The 4WD engaged indicator light will illuminate when the transfer shift knob is set to 4Hposition(Part-time 4WD only). CAUTION: If the 4WD engaged indicator light ( )blinks (Full-time 4WD type) or illuminates
with the 4WD LOW indicator light ( ) (Part-time 4WD type) whilst driving, this indicatesthat there is a malfunction in the 4WD system.If this occurs, have your vehicle checked byan authorized Hyundai dealer as soon aspossible. B260U01HP-EAT
A/T(Automatic Transmission)
Oil Temperature Warning Light(Not all models)
The A/T oil temperature warning light comes on when the automatic transmission oil temperaturegoes up to the temperature that may result inserious damage of automatic transmission. If the A/T oil temperature warning light comes on
whilst driving, park your vehicle in at a safe
place as soon as possible. With the selectorlever shifted into "P" position, allow the engineto idle until the warning light goes off. When thewarning light goes off, the vehicle can be driven
normally.
CAUTION:If the warning light doesn't go off or blinks,this indicates that there is a malfunction inthe automatic transmission or T.C.U (Trans-mission Control Unit). If this occurs, haveyour vehicle checked by an authorizedHyundai dealer.
A/T
B260N01A-EAT Malfunction Indicator Light
This light illuminates when there is a malfunction of an exhaust gas related component, and thesystem is not functioning properly so that theexhaust gas regulation values are not satisfied.This light will also illuminate when the ignitionkey is turned to the "ON" position, and will go out
in a few seconds. If it illuminates whilst driving,or does not illuminate when the ignition key isturned to the "ON" position, take your car to yournearest authorized Hyundai dealer and have thesystem checked.
B260R01HP-GAT 4WD LOW Indicator Light
When the key is turned to the "ON" position, the
4WD(Four Wheel Drive) LOW indicator light willcome on and then go off in a few seconds.
The 4WD LOW indicator light comes on when the transfer shift knob is set to low position(Part-time 4WD type : 4L position, Full-time
4WD type : LOW position).B260B01A-EAT SRS (Airbag) Service Reminder Indicator (SRI) Light
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position orafter the engine is started, after which it will goout. This light also comes on when the SRS is not working properly. If the SRI does not come on,or continuously remains on after flashing forabout 6 seconds when you turned the ignitionkey to the "ON" position or started the engine,or if it comes on whilst driving, have the SRSinspected by an authorized Hyundai Dealer.

CONTROLS AND EQUIPMENT
1- 60 B660A01S-EAT CRUISE CONTROL (Not all models)
B660C02L-EATTo Cancel the Cruise Speed
B660B02L-EATTo Set the Cruise Speed
The cruise control system provides a constant
speed hold function which may be determined at will. The system is most suited to use duringfreeway/motorway driving where constant speedmotoring at speeds in excess of 25 m.p.h. maybe undertaken.
B660A01HP.DAG
1. Push in the cruise control main switch. This turns the system on.
2. Accelerate to desired cruising speed above 25 mph (40 km/h).
3. Push the control switch "SET" (COAST) position. The "CRUISE" indicator light in the instrument cluster will illuminate after youhave set the vehicle speed at the desiredspeed.
4. Remove your foot from the accelerator pedal and the desired speed will automatically bemaintained.
5. To increase speed, depress the accelerator pedal enough for the vehicle to exceed thepreset speed. When you remove your footfrom the accelerator pedal, the vehicle willreturn to the speed you have set.
B660B01HP
NOTE: If the vehicle speed decreases more than 9mph (15 km/h) below the set speed or de-creases below 25 mph (40 km/h), the cruisecontrol system will automatically cancel theset speed.
Do one of the following:
o Push the control switch "CANCEL".
o Depress the brake pedal.
o Depress the clutch pedal (Manual transmission).
o Shift the selector lever in "P" or "N" position (Automatic transmission).
o Decrease the vehicle speed lower than memory speed by 9 mph (15 km/h).
o Decrease the vehicle speed approximately to less than 25 mph (40 km/h).
o Release the main switch.
B660C01HP

CONTROLS AND EQUIPMENT1- 61
o Pay particular attention to the driving
conditions whenever using the cruise control system.
o During cruise-speed driving with manual transmission vehicle, do not shift intoneutral without depressing the clutchpedal, since the engine will be overrevved.If this happens, depress the clutch pedalor release the main switch.
o During normal cruise control operation, when the set button is activated or reac-tivated after applying the brakes, thecruise control will energize after approxi-mately 3 seconds. This delay is normal.
B660E01L-EAT To Reset at a Faster Speed
1. Push the control switch "RESUME (ACCEL)"
2. Accelerate to desired speed. Whilst the con- trol switch is held, the vehicle will gradually gain speed.
B660D01L-AAT To Resume the Preset Speed
The vehicle will automatically resume the speed
set prior to cancellation when you push the control switch "RESUME (ACCEL)" (when trav-elling above 25 mph).
B660D01HP
B660F01L-EAT To Reset at a Slower Speed
B660B01HP
1. Push the control button "SET (COAST)". The vehicle will decelerate.
2. When the desired speed is obtained, re- lease the control button. Whilst the control switch is pushed, the vehicle speed willgradually decrease.
WARNING:
o Keep the main switch off when not using the cruise control.
o Do not use the cruise control when it may not be safe to keep the car at a constant speed, for instance, driving inheavy or varying traffic, or on slippery(rainy, icy or snow-covered) or windingroads or over 6% up-hill or down-hillroads.

DRIVING YOUR HYUNDAI
2- 2 C020A01A-EAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. C030A01HP-EAT COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmis- sion, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for morethat 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" position(Automatic Transmission). SC050A1-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost.
C040A01E
LOCK
ACC
ON
START
WARNING: (Diesel only) To ensure that sufficient vacuum exists with-
in the brake system during cold weatherstart-up conditions, it is necessary to runthe engine at idle after starting according tothe following table.
Ambient temp.
Above 5°F (-15°C) Below 5°F (-15°C)Warm up time
3 min. or longer 6 min. or longer After starting the engine, do not drive the vehicle until the brake vacuum warning lighthas turned off. Failure to carry out the above procedure may result in the need to apply greater pedalpressure in order to effect the necessarybraking effort.

DRIVING YOUR HYUNDAI 2- 3
YC030A1-E
STEERING WHEEL LOCK
When the ignition key is removed, the steering
wheel lock will be activated. The lock only engages at one position of the steering wheeland therefore it will be possible to turn the wheeluntil this position is reached. It is not, however,necessary for the lock to be engaged beforeleaving the vehicle since in the event of at-tempted unauthorized removal, the lock willengage when attempts are made to steer thevehicle.
Should it be difficult to turn the key from the
"LOCK" position, it may be found that rockingthe steering wheel to and fro whilst turning thekey will assist.
CAUTION: Never remove the key from the ignition lock
whilst the vehicle is in motion since the steering mechanism lock will be activated.
"START"
The engine is started in this position. It will
crank until you release the key.
NOTE: Do not hold the key in the "START" position
for more than 15 seconds. "ON"
When the key is at the "ON" position, the
ignition and all accessories are available for use. If the engine is not running, the key shouldnot be left at this position since the battery willbecome discharged and damage to the ignitionsystem may also result. For information regard-ing engine starting, refer to "STARTING THEENGINE". "ACC"
When the ignition key is at the "ACC" position,
the radio and other accessories may be used."LOCK"
The ignition key may only be inserted or re-
moved at this position.
NOTE: The ignition key can only be removed if the
transmission selector is at the "P" position (automatic transmission only). C070C01A-AAT
To Remove the Ignition Key
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition key counterclockwise from the "ACC" posi- tion to the "LOCK" position.
3. The key can be removed in the "LOCK" position.
C070C01E
LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI
2- 4 low the engine to idle for 20 seconds or so before driving the vehicle. CAUTION: Do not leave the vehicle unattended whilst idling. Never allow the vehicle to idle orwarm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area.
HPC060A1-E
STARTING THE ENGINE
1. Ensure that the transmission is in neutral and that the clutch pedal is held depressed (manual transmission) or the transmissionselector is at the "P" position (automatictransmission vehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts. Whenthe engine has started, release the key.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the trans-mission in gear. Do not depress the accel-erator pedal whilst starting the engine. Al-
C050A01E
C050B01HP-EAT
Starting Procedure
1. Insert key, and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a manual transmission, place the shift lever in neutral and depress the clutch pedal fully. If yourHyundai has an automatic transmission,place the shift lever in "P" (park).
4. On vehicles equipped with the diesel pre- heat indication lamp, turn the ignition key tothe "ON" position. The diesel-preheat indi-cation lamp will first illuminate in amber, andthen after a short time, the amber illumina-tion will go off, indicating that preheating iscompleted.C050B01HP
Amber lamp OFF
Amber lamp ON
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again. WARNING: Be sure that the clutch is fully depressed when starting a manual tranmission vehicle.Otherwise there is the potential to cause damage to the vehicle or injury to someone inside or outside the vehicle as a result ofthe forward or backward movement of thevehicle that will occur if the clutch is notdepressed when the vehicle is started.
5. Turn the ignition key to the "Start" position and release it when the engine starts.

DRIVING YOUR HYUNDAI 2- 5
DC090C1-E
FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration andsharp braking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer at the time and/or mileage intervals speci-fied.
o Use the air conditioner only when neces- sary. HPC090A2-E MANUAL TRANSMISSION
The five speed fully synchronized transmission
is controlled by a floor mounted shift lever upon which the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transmission dam-age. CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
C055B01HP-GAT
STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER- COOLER (Diesel Engine)
(1) Do not race the engine or sudden accelerate
the engine immediately after starting it. If the engine is cold, allow the engine to idle forseveral seconds before it is driven to ensuresufficient lubrication of the turbo chargerunit.
(2) After high speed or extended driving, requir- ing a heavy engine load, the engine shouldbe allowed to idle, as shown in the chartbelow, before turning it off. This idle time will allow the turbo charger to cool prior to shutting the engine off.
Required Idle Time
High speed driving Driving Condition
Normal drivingNot necessary About 20 seconds About 1 minute
Up to 62 mph
Up to 50 mph
Steep mountain slopes or contin-
ued driving in excess of 62 mphAbout 2 minutes
WARNING: Do not turn the engine off immediately after
it has been subjected to a heavy load. Doingso may cause severe damage to the engineor turbo charger unit.
SSA2090A

DRIVING YOUR HYUNDAI
2- 6
o Ensure that the engine is not over-revved
by upshifting before the tachometer needle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be exer-cised when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction or control ofthe vehicle.
o During cold weather, shifting may be dif- ficult until the transmission lubricant haswarmed up. This is normal and not harm-ful to the transmission.
o If you've come to a complete stop and it's hard to shift into 1 st
or R(Reverse), put
the shift lever in N(Neutral) position andrelease the clutch. Press the clutch pedalback down, and then shift into 1 st
or
R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transmission shiftforks. C070B01A-EAT
Using the Clutch
The clutch should be pressed all the way to the
floor before shifting, then released slowly. Theclutch pedal should aways be used after fullyreturning to the original position. Do not restyour foot on the clutch pedal whilst driving. Thiscan cause unnecessary wear.
Do not partially engage the clutch to hold the
car on an incline. This causes unnecessarywear. Use the parking brake to hold the car onan incline. Do not operate the clutch pedalrapidly and repeatedly.
The shift points as shown above are recom-
mended for optimum fuel economy and per-formance. C070E03A-EAT
RECOMMENDED SHIFT POINTS
Shift
from-to
1-2 2-33-4 4-5 Recommended
mph (km/h)
15 (20)25 (40) 35 (55)45 (75)
The highly efficient Hyundai automatic trans- mission has four forward speeds and one re-verse speed. It has a conventional shift patternas shown in the illustration. At night, with the side lights or headlights switched on, the appropriate symbol on thequadrant will be illuminated according to therange selected. CAUTION: Never shift into "R" or "P" position whilst the vehicle is moving. NOTE: Depress the brake pedal and push the button when shifting. Push the button when shifting. The selector lever can be shifted freely.
C090A01HP-EAT
AUTOMATIC TRANSMISSION (Not all models)
C090A01HP.DAG