light Hyundai Terracan 2003 Repair Manual

INDEX 10-5
Towing
A trailer (or vehicle) ........................................................... 2-16 ~ 2-18
Emergency .................................................................................... 3-10
If your car must be towed ............................................................... 3-9
Transmission Automatic ............................................................................... 2-6 ~ 2-8
Automatic transmission fluid checking ..........................................6-12
Manual .................................................................................... 2-4 ~ 2-5
Manual transmission oil ch ecking ................................................. 6-11
Trip Odometer ................................................................................... 1-41
U
Under Tray ........................................................................................ 1-14
VVehicle Identification Number ............................................................. 8-1
Vehicle Specifications ................................................................ 9-1 ~ 9-3
W
Warning Lights ....................................................................... 1-38 ~ 1-42 Windows Power ............................................................................................ 1-10
Windshield Wiper and Washer ......................................................... 1-48
Rear Wiper and Washer Switch ................................................... 1-49
Windshield Wiper Blades ............. ..................................................... 6-11

CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A

CONTROLS AND EQUIPMENT1- 5
B030C01Y-EAT ILLUMINATED IGNITION SWITCH (Not all models)
B030C01E
Whenever a door is opened, the ignition switch
will be illuminated for your convenience, provid- ed the ignition switch is not in the "ON" position.The light will go off approximately 10 secondsafter closing the door or when the ignition switchis turned on.
o The door can be locked or unlocked with a key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key toward the rear.
B040A01A-EAT DOOR LOCKS WARNING:
o Before you drive away, be sure that all
the doors are securely closed. It is also recommended that the child-protectorrear door locks are in the 'lock' positionso that children cannot open the reardoors from inside the vehicle acciden-tally.
o Before opening the door, always look for and avoid oncoming traffic. B040B01A-AAT Locking, Unlocking Front Doors With
a Key
B040B01HP.DAG
UNLOCK
LOCK

CONTROLS AND EQUIPMENT1- 7
B070A01A-EAT THEFT-ALARM SYSTEM (Not all models) This system is designed to provide protection
from unauthorized entry into the car. This sys- tem is operated in three stages: the first is the"Armed" stage, the second is the "Alarm" stage,and the third is the "Disarmed" stage. If trig-gered, the system provides an audible alarmwith blinking of turn signal lights.
B070B01O-EAT Armed Stage
B070B02HP.DAG
Park the car and stop the engine. Arm the
system as described below.
UNLOCK LOCK
B040G01HP-AAT Central Door Locks (Not all models)
The central door locking switch is located on
the driver's arm rest. It is operated by depress- ing the door lock switch. If any door is openwhen the switch is depressed, the door willremain locked when closed.
NOTE:
o When pushing the front portion of the driver's door lock switch, all vehicle doorswill lock.
o When pushing the rear portion of the switch, all vehicle doors will unlock.
o The central door locking is operated by turning the key toward the front or rearof the vehicle.
B040G01HP.DAG 1) Remove the ignition key from the ignition
switch.
2) Make sure that the bonnet and hatchback door are closed.
3) Lock the doors using the transmitter of the keyless entry system.
After completion of the steps above, the turn
signal lights will blink once to indicate that the system is armed
NOTE:
1) If any door, hatchback door or engine bonnet remains open, the system will notbe armed.
2) If this happens, rearm the system as described above.
CAUTION:Do not arm the system until all passengers
have left the car. If the system is armedwhilst a passenger(s) remains in the car, thealarm may be activated when the remainingpassenger(s) leaves the car.
LOCK
UNLOCK

CONTROLS AND EQUIPMENT
1- 8
B070D01HP-EAT Disarmed StageThe system will be disarmed when the driver's or passenger's door is unlocked by depressingthe "UNLOCK" button on the transmitter. After completion of the step above, the turn signal lights will blink twice to indicate that thesystem is disarmed. If any door, hatchback door or engine bonnet is not opened within 30 seconds, the system willbe rearmed. CAUTION: Only the transmitter can disarm the armed stage. If the transmitter does not disarm thesystem, it is necessary to take the followingsteps;
1. Unlock the door with the key, which will cause, the alarm to be activated.
2. Insert the key in the ignition key cylinder and turn the ignition key to "ON" posi- tion.
3. Wait for 30 seconds. After completion of the steps above, the system will be disarmed.
B070C01HP-EAT Alarm Stage
B070F01A-EATKeyless Entry System (Not all models) Locking doors
1. Close all doors.
2. Push the "LOCK" button on the transmitter.
3. At the same time all doors lock, the turn signal lights will blink once to indicate that the system is armed.
Unlocking doors
1. Push the "UNLOCK" button on the transmit- ter.
2. At the same time all doors unlock, the turn signal lights will blink twice to indicate thatthe system is disarmed.
B070C01HP
The alarm will be activated if any of the follow-
ing occurs whilst the car is parked and the system is armed.
1) A front or rear door is opened without using the transmitter.
2) The hatchback door is opened without using the transmitter.
3) The engine bonnet is opened.
The siren will sound and the turn signal lights
will blink continuouly for 27 seconds. To turn off the system, unlock the door or hatchback doorwith the transmitter.
CAUTION: Avoid trying to start the engine whilst the
system is armed.

CONTROLS AND EQUIPMENT1- 9
B060A03L-DAT POWER WINDOWS
B060A01HP.DAG
(1)
(2)
The power windows operate when the ignition
key is in the "ON" position. The main switches are located on the driver's armrest and controlthe front and rear windows on both sides of thevehicle. The windows may be opened by de-pressing the appropriate window switch andclosed by pulling up the switch. To open thewindow on the driver's side, press the switch(1)halfway down. The window moves as long asthe switch is operated. To fully open the driver'swindow automatically, press the switch fullydown. In automatic operation, the window willfully open even if you let go of the switch. Tostop at the desired opening, pull up and re-lease the switch. In order to prevent operationof the passanger front and rear windows, awindow lock switch(2) is provided on the arm-rest of the driver's door. To disable the powerwindows, press the window lock switch. To
B070E02HP-GAT Replacing the batteryWhen the transmitter's battery begins to get
weak, it may take several pushes on the button to lock or unlock the doors, and the LED will notlight. Replace the battery as soon as possible.
Battery type : CR1616 Replacement instructions:
1. Carefully separate the case with a phillips screwdriver. 2. Take off the battery cover after separating
the transmitter.
3. Remove the old battery from the transmitter with a blade screwdriver inserted in the hole and note the polarity. Make sure the polarityof the new battery is the same(+side facingup), then insert it in the transmitter.
HMXOM033-2
Transmitter
Case
HMXOM033-3Battery
Hole
Battery cover

CONTROLS AND EQUIPMENT
1- 24 The seat belt pre-tensioner system consists mainly of the following components. Their locations are shown in the illustration.
1. SRS airbag warning light
2. Seat belt pre-tensioner assembly
3. SRS control module WARNING: To obtain maximum benefit from a pre-tensioner seat belt:
1. The seat belt must be worn correctly.
2. The seat belt must be adjusted to the
correct position.
Age Group Seating PositionFront
Passenger Rear
Outboard Rear
Centre
0 : Up to 10 kg (0 ~ 9 months) 0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years) II & III : 15kg to
36kg (4 ~ 12 years)XUU
XUU
X U, L1 U XU FUF
B230H02HP-EAT Child Seat Restraint Suitability For Seat Po-
sition
Use child safety seats that have been officially
approved and are appropriate for your children.
When using the child safety seats, refer to the
following table .
U : Suitable for "universal" category restraints approved for use in this mass group
UF : Suitable for forward-facing "universal" cat- egory restraints approved for use in this mass group
L1: Suitable for "Römer ISOFIX GR1" ap- proved for use in this mass group (Approval No: E1 R44-03301133)
X : Seat position not suitable for children in this mass group Your Hyundai vehicle is equipped with driver's
and front passenger's pre-tensioner seat belts. The purpose of the pre-tensioner is to makesure that the seat belts fit tightly against theoccupant's body in certain frontal collisions.
The pre-tensioner seat belts can be activated
alone or, where the frontal collision is severeenough, together with the airbags.
When the vehicle stops suddenly, or if the
occupant tries to lean forward too quickly, theseat belt retractor will lock into position. Incertain frontal collisions, the pre-tensioner willactivate and pull the seat belt into tighter con-tact against the occupant's body. B180B02HP-EAT Pre-tensioner Seat Belt (Not all models)
B180B01S.DAG
B180B02S.DAG
Driver's airbag
1
Passenger's airbag
3
2

CONTROLS AND EQUIPMENT1- 25
tion key is turned to "ON" or if it remains illuminated after blinking for approxi-mately 6 seconds, or if it illuminates whilstthe vehicle is being driven, please havean authorized Hyundai dealer inspect thepre-tensioner seat belts and SRS airbagsystem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre- tensioner seat belts must be replaced.All seat belts, of any type, should alwaysbe replaced after they have been wornduring a collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre-tensioner seat belt system in anymanner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, insp-ect, replace, service or repair the pre-tensioner seat belt assemblies may lead to improper operation or inadvertent ac-tivation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
NOTE:
o Both the driver's and front passenger's pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are activated, a loud noise may be heard andfine dust, which may appear to be smoke,may be visible in the passenger compart-ment. These are normal operating condi-tions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should notbe breathed for prolonged periods. Washyour hands and face thoroughly after anaccident in which the pre-tensioner seatbelts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensioner seat belt, the SRS airbag warn-ing light on the instrument panel willblink for approximately 6 seconds afterthe ignition key has been turned to the"ON" position, and then it should turnoff.
o If pre-tensioner seat belt is not working properly, this warning light will illumi-nate even if there is no malfunction of theSRS airbag. If the SRS airbag warninglight does not illuminate when the igni-
AIR
BAG
Your Hyundai is equipped with a Supplemental
Restraint (Airbag) System. The indications of the system's presence are the letters "SRS AIRBAG" embossed on the airbag pad cover in thesteering wheel and the passenger's side frontpanel pad above the glove box.
The Hyundai SRS consists of airbags installed
under the pad covers in the centre of thesteering wheel and the passenger's side frontpanel above the glove box. The purpose of theSRS is to provide the vehicle's driver and/or the
B240A01HP
Driver's Airbag
B240A02Y-EAT
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM

CONTROLS AND EQUIPMENT
1- 26 B240B02A-EAT SRS Components and Functions
B240B01L-D
The SRS consists of the following components:
- Driver's Airbag Module
- Passenger's Airbag Module
- Knee Bolster
- SRS Service Reminder Indicator (SRI)
- SRS Control Module (SRSCM)
The SRSCM continually monitors all elements whilst the ignition is "ON" to determine if afrontal or near-frontal impact is severe enoughto require airbag deployment.o Front airbags are not intended to deploy in side-impact, rear-impact or rollover crashes. In addition, airbags will not nor-mally deploy in frontal crashes below thedeployment threshold speed.
o For maximum safety protection in all types of crashes, all occupants includingthe driver should always wear their seatbelts whether or not an airbag is alsoprovided at their seating position to mini-mize the risk of severe injury or death inthe event of a crash. Do not sit or leanunnecessarily close to the airbag whilstthe vehicle is in motion.
o The SRS airbag system must deploy very rapidly to provide protection in a crash. Ifan occupant is out of position because ofnot wearing a seat belt, the airbag mayforcefully contact the occupant causingserious or fatal injuries.
front passenger with additional protection thanthat offered by the seat belt system alone, incase of a frontal impact of sufficient severity.
NOTE: Be sure to read information about the SRS
on the labels provided on the reverse of the sun visor and in the glove box.
WARNING:
o As its name implies, the SRS is designed to work with, and be supplemental to, thedriver's and the passenger's three pointseat belt systems and is not a substitutefor them. Therefore your seat belts mustbe worn at all times whilst the vehicle isin motion. The airbags deploy only incertain frontal impact conditions severeenough to likely cause significant injuryto the vehicle occupants.
o The SRS is designed to deploy the airbags only when an impact is sufficiently se-vere and when the impact angle is lessthan 30° from the forward longitudinalaxis of the vehicle and will not deploy inside, rear or rollover impacts. Addition-ally, the airbags will only deploy once.Thus, seat belts must be worn at alltimes.
o Front airbags are not intended to deploy in light collisions in which protection canbe provided by the seat belt alone.
B240C01HP
Rear impact
Side impact Rollover

CONTROLS AND EQUIPMENT
1- 30
B250A01HP-EAT INSTRUMENTS AND CONTROLS
1. Passenger's Airbag (Not all models)
2. Headlight Leveling Switch
3. Cruise Control Main Switch (Not all models)
4. Hazard Warning Switch
5. Panel Brightness Control Knob (Rheostat Switch)
6. Rear Fog Light Switch
7. Windscreen Wiper/Washer Switch 8. Horn and Driver's Airbag
9. Ignition Switch
10. Multi-Function Light Switch
/Front Fog Light Switch
11. Glove Box
12. Heating/Air Conditioning Control Panel
13. Seat Warmer Switch (Not all models)
14. Transfer Shift Knob CAUTION:When installing the container of liquid air
freshener inside a vehicle, do not place it near the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (Instrument cluster, instrument panelpad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them withwater immediately.
B250A01HP-E
21
15. Power Outlet
16. Shift Lever
17. Rear Window Wiper/Washer Switch(Not all models)
18. Ashtray
19. Remote Fuel-Filler Lid Release Lever
20. Steering Wheel Tilt Lever
21. Cruise Control Switch (Not all models)
22. Bonnet Release Lever
11 910
13 45
6 78
12 13 14 16 17 18 19 2022
2
15