engine Hyundai Terracan 2003 Manual Online

7-2EMISSION CONTROL SYSTEMS
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic con-verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealerinspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause theengine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for periods long- er than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust systemwhile the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source of assistance.
o Do not stop your Hyundai over any com- bustible material such as grass, paper,leaves or rags. These materials might contact the hot catalytic converter and a fire might result. H020C01HP-GAT EGR SYSTEM ; For a Diesel Engine (If installed) This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into the engine, there by reducing cylinder combustion temperature.This system can be reduced Nox of Emission used by EGR.
H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine (If installed) All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car- bon monoxide, hydrocarbons and particulate contained in the exhaust gas.

CONSUMER INFORMATION 8-1
8. CONSUMER
INFORMATION
I010A01A-GAT VEHICLE IDENTIFICATION NUMBER (VIN) The vehicle identification number (VIN) is the number used in registering your car and in all legal matters pertaining to its ownership, etc. It can be found on the identification plate at-tached to the engine side of the firewall be- tween the engine and passenger compartment. I020A01A-AAT TIRE INFORMATIONThe tires supplied on your new Hyundai are chosen to provide the best performance for normal driving.
I010A01HP I030A01HP-GAT RECOMMENDED INFLATION PRES- SURES
The tire label located on the driver's side of the center pillar outer panel gives the tire pressures recommended for your vehicle.
I030A01HP
I010B01S-GAT Engine Number The engine number is stamped on the engine block as shown in the drawing.
I010B02HP
8
I010B01HP
Diesel (2.9 CRDi)
Diesel (2.5 TCI)
Gasoline
6.0Jx15 7.0Jx16
TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
P235/75R15 P255/65R16 REAR
200 (29) 200 (29) FRONT
200 (29)200 (29)
NORMAL LOAD
MAXIMUM LOAD
REAR
220(32)220(32)
FRONT200 (29)200 (29)
These pressures were chosen to provide the most satisfactory combination of ride comfort, tire wear and stability under normal conditions. Tire pressures should be checked monthly at least. Proper tire inflation pressures should be maintained for these reasons:

VEHICLE SPECIFICATIONS
9-2 ITEMS
Engine Type Bore x Stroke Displacement (cc) Firing orderValve clearance (warm engine) Cold Hot
Spark plug Unleaded* Leaded
Spark plug gap Unleaded Leaded
Idle speed (rpm) Injection (or lgnition) timing 2.5 TCI
4-Cyl., In-line SOHC 91.1 x 95
2476
1 - 3 - 4 - 2 0.150.25
- - - -
750 ± 100
ATDC 7° ± 1°
J070A02HP-GAT ENGINE
GASOLINE
3.5 V6
6-Cyl., V-type DOHC 93.0 x 85.83496
1 - 2 - 3 - 4 - 5 - 6 Auto lash Auto lash
NGK: PFR5N-11
CHAMPION: RC10PYPB4 NGK: BKR5ES
CHAMPION: RC10YC
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
800
BTDC 5° ± 2°
2.9 CRDi
4-Cyl., In-line DOHC 97.1 x 98
2902

Auto lash Auto lash
- - - -
800 ± 100
Automatically Adjusted
DIESEL
*: Platinum coated

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
E.C API SG, SAE 20W-40, 20W-50 [ABOVE -10°C (14°F)]
only SG/CD, SAE 15W-40, 15W-50 [ABOVE -15°C (5°F)]
SH or SH/CD SAE 10W-30 [-25°C ~ 40°C(-13°F ~ 104°F)] SAE 10W-40, 10W-50 [ABOVE -25°C(-13°F)]
Except API SE SAE 5W-20 [BELOW -10°C(14°F)] *1, *2
E.C or ABOVE SAE 5W-30 [BELOW 10°C(50°F)] *1 SAE 5W-40 [BELOW 20°C(68°F)] *1
API CF-4 or ABOVE, SAE #30 [ABOVE 0°C(32°F)]
ACEA B2 or B3 SAE 20W-40 [ABOVE -10°C(14°F)] SAE 15W-40 [ABOVE -15°C(5°F)]SAE 10W-30 [-20°C ~ 40°C (-4°F ~ 104°F)]SAE 5W-30 [-25°C ~10°C (-13°F ~ 50°F)]SAE 0W-30 [BELOW 10°C(50°F)] *1
API CF-4 or ABOVE, SAE 40 [0°C ~ 40°C(32°F ~ 104°F)]
ACEA B4 or ABOVE SAE 30 [0°C ~ 30°C(32°F ~ 86°F)] SAE 20W-20 [-10°C ~ 20°C(14°F ~ 68°F)]SAE 10W-30 [-20°C ~ 30°C(-4°F ~ 86°F)]SAE 5W-30 [-25°C ~ 30°C(-13°F ~ 86°F)]
*1. Restricted by driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving conditionSevere driving condition
J080A05HP-GAT LUBRICATION CHART
Q’ty (liter)
Drain and refill (With oil filter):4.3 Drain and refill (With oil filter) : 6.5 Drain and refill (With oil filter) : 7.1 MAX. 1L /1500 Km MAX. 1L /1000 Km
Item
Engine oil (Gasoline) Engine oil (Diesel (2.5 TCI)) Engine oil (Diesel (2.9 CRDi)) Engine oil consumption

INDEX
10-2
D Defrosting/Defogging
......................................................................... 1-70
Door
Locking, unlocking front door with a key ........................................ 1-6
Drink Holder ...................................................................................... 1-52
Drive Belts ............................................................................... 6-15, 6-18
Driving
Driving for economy ...................................................................... 2-13
Smooth cornering .......................................................................... 2-14
Winter driving ................................................................................ 2-14
E
Emission Control System ................................................................... 7-1
Engine
Before starting the engine ............................................................... 2-2
Compartment (3.5 V6) ..................................................................... 6-1
Compartment (2.5 TCI) ................................................................... 6-2
Compartment (2.9 CRDi) ................................................................ 6-3
Coolant ............................................................................................ 6-7
Coolant temperature gauge ........................................................... 1-42
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil .................................................................................................... 6-4Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFan Speed Control ................................................................... 1-66, 1-75 Fog Light
Front .............................................................................................. 1-47
Rear .............................................................................................. 1-47
Front Seats Adjustable front seats ................................................................... 1-11
Adjustable headrests ..................................................................... 1-12
Adjusting seat forward and rearward ............................................1-11
Adjusting seatback angle .............................................................. 1-11
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-42
Unleaded gasoline ........................................................................... 1-1
Fuel Filler Lid Remote release ............................................................................. 1-61
Full-time 4WD Operation ....................................................... 2-10 ~ 2-12
Fuses ................................................................................................ 6-18
GGeneral Checks .................................................................................. 6-4
Glove Box ......................................................................................... 1-55
HHazard Warning System ................................................................... 1-50
Headlight Aiming Adjustment ............................................................ 6-24
Headlight Leveling Device System ...................................................1-64
Heating and Ventilation Air flow control ......................................................... 1-67 ~ 1-68, 1-76
Temperature control ...................................................................... 1-68

A040A02P-EATFOREWORD
Hyundai Motor Company wish to take this opportunity to thank you for purchasing a Hyundai product and to welcome you to the ever increasing number of discriminating motorists who drive Hyundai vehicles. The advanced engineering and construction methods employed during both design and production of the Hyundai marque are something of which we are proud, and this commitment to providing a high quality product is supported by a comprehensive after sales andwarranty service of which we are equally proud. This owner's manual will introduce the operating and maintenance requirements for the vehicle and it is recommended that it is carefully read to ensure that the maximum performance and durability along with safe and satisfactory operationare obtained. The recommended routine maintenance servicing along with any running repairs that may be required should be entrusted to a franchised Hyundai dealer to ensure that only the latest methods and genuine Hyundai replacement parts are used for the continued reliability, safety and performance of the vehicle. Should any question or query exist regarding any aspect of your Hyundai please contact the nearest Hyundai dealer who will be only too pleased to assist wherever possible. Note: This owners manual should be considered as part of the vehicle and should be kept in the vehicle at all times for
ease of reference. In the event of the vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new owner .
CAUTION: Severe engine and transmission damage may result from the use of poor quality fuels and
lubricants that do not meet Hyundai specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-3 in the Vehicle Specifications section of the Owner's Manual. Copyright 2003 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai MotorCompany.

A100A01L-GAT
GUIDE TO HYUNDAI GENUINE PARTS
1. What are Hyundai Genuine Parts? Hyundai Genuine Parts are the same parts used by Hyundai Motor Compa-ny to manufacture vehicles. They aredesigned and tested for the optimumsafety, performance, and reliability toour customers.
2. Why should you use genuine parts? Hyundai Genuine Parts are engineeredand built to meet rigid original manu-facturing requirements. Using imita-tion, counterfeit or used salvage partsare not covered under the Hyundai New Vehicle Limited Warranty or anyother Hyundai warranty. In addition,any damage to or failure of GenuineHyundai Parts caused by the installa-tion or failure of an imitation, counter-feit or used salvage part is not cov-ered by Hyundai Motor Company.
3. How can you tell if you purchasing Hyundai Genuine Parts? Look for the Hyundai Genuine Parts Logo on the package (see below). The export specifications are written in English only. Hyundai Genuine Parts are only soldthrough authorized Hyundai Dealer-ship and Service Center.
A100A01LA100A02LA100A04L
A100A03L

CONTROLS AND EQUIPMENT1- 1
ZB000A1-A
1. CONTROLS AND
EQUIPMENT neck. However, care must be exercised when refuelling the vehicle tank from jerry cans or bymeans of a funnel that the fuel being used isunleaded.
The use of leaded fuel in this vehicle will result
in irreversible pollution of the catalyst element.Such pollution will prevent correct operation ofthe catalyst and give rise to increased operat-ing temperatures leading to the catalyst ele-ment melting and restricting the exhaust flowalong with an increase in exhaust emissionlevels.
CAUTION: The vehicle warranty will not extend to dam-
age arising from the use of incorrect fuels.
Unleaded fuel with a Research Octane Number
(RON) of 91 or higher must be used in this vehicle. To prevent accidental filling of the fuel tank with
leaded fuel, a small diameter filler neck alongwith a restrictor flap are fitted to ensure that onlyunleaded fuel pump nozzles may enter the filler
B010A02HP.DAG
UNLEADED FUEL ONLY
B010A01HP-EAT FUEL RECOMMENDATIONS PETROL ENGINES THIS VEHICLE MUST ONLY BE OPERATED
WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT FROM
THE USE OF LEADED FUEL.
DIESEL ENGINESDiesel fuel of 52 to 54 cetane is the correct
rating to use in your Hyundai Terracan. If two types of diesel fuel are available, use summeror winter fuel properly according to the followingtemperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
Watch the fuel level in the tank very carefully :
If the engine stops due to fuel failure, the circuits must be completely purged to permitrestarting. CAUTION: Do not let any petrol or water enter the tank.
If this happens, the tank should be com- pletely drained and the fuel lines should allbe cleaned out. This will stop the fuel pumpfrom becoming contaminated.
ZB010D1-E Operation in Foreign CountriesDrivers of vehicles which are to be operated in
foreign countries must satisfy themselves that:
o The vehicle meets all local regulations with respect to insurance, specifications etc..
o The correct types and grades of fuel are available for satisfactory operation of the ve- hicle.
ZB010C1-E "Alternative fuels"Fuels which contain methanol or ethanol must
not be used.
ZB010F2-AFUELS FOR CLEANER AIRTo help contribute to cleaner air, Hyundai rec-
ommends that you use fuels treated with deter- gent additives, which help to prevent depositformation in the engine. These fuels will helpthe engines run cleaner and the Emission Con-trol System performance.
1

CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A

CONTROLS AND EQUIPMENT1- 3
The key number should be recorded and kept in
a safe place in case the need to order further keys arises. New keys are available from anyHyundai dealer by quoting the relevant key num-ber.
In the interest of security, the metal tag attached
to the keys which bears the key number shouldbe removed from the key ring after you receive
your new vehicle. In addition, key numbers can-
not be provided by Hyundai for security reasons.
If you need additional keys or if you should lose
your keys, your authorized Hyundai dealer canmake new keys if you can supply the key num-ber and ID key.
For greater convenience, your Hyundai has two
types of keys as shown in the illustration.
1) ID key This key must be used first in order toregister the unique code in the ICM - this willhave been carried out prior to you receivingyour new vehicle. This ID code will thenhave been recorded onto the master keys.Both sides of the key have a Hyundai logo.
2) Master key This key is for general use. It will open alllocks on your vehicle. One side of the key has the Hyundai logo and the other side has the "M" symbol. If your vehicle is equipped with Theft-alarm system, the master keys with the function oftransmitter will be provided. (Type B)
CAUTION:
Don't lose your ID key. Always keep your IDkey in a place where you remember. If youdon't have ID key, consult your authorizedHyundai dealer.
(3) If you need additional keys or if you should lose your keys, your authorized Hyundai dealer can make new keys if you can supplythe key number and ID key.
NOTE:
If you make your own duplicate key, you willnot be able to cancel the system or start theengine. B880C01A-GAT Key Numbers The vehicle key number is recorded upon a metal tag attached to the keys when the vehicleis first delivered to you.
B880C01HP
B880C02HP