Tensioner Hyundai Terracan 2003 Owner's Manual

FEATURES OF YOUR HYUNDAI 1- 27
WARNING:
o Do not install a child restraint seat at the
center of the rear seat using the vehicle'sISOFIX anchors. The ISOFIX anchors are only provided for the left and right out- board rear seating positions. Do not mis- use the ISOFIX anchors by attempting to attach a child restraint seat in the middle of the rear seat to the ISOFIX anchors. In a crash, the child restraint seat ISOFIX attachments may not be strong enough to secure the child restraint seat properly in the center of the rear seat and may break, causing serious injury or death.
o Do not mount more than one child re-
straint to a child restraint lower anchor- age point. The improper increased load may cause the anchorage points or tether anchor to break, causing serious injury or death.
o Attach the ISOFIX or ISOFIX-compatible
child restraint seat only to the appropriate locations shown in the illustration.
o Always follow the installation and use instructions provided by the manufacturer of the child restraint.
Age Group Seating PositionFront
Passenger Rear
Outboard Rear
Center
0 : Up to 10 kg (0 ~ 9 months) 0+ : Up to 13 kg (0 ~ 2 years) I : 9kg to 18kg (9 months ~ 4 years) II & III : 15kg to 36kg (4 ~ 12 years)XUU
XUU
X U, L1 U XU FUF
B230H02HP-GAT Child Seat Restraint Suitability For Seat Posi- tion Use child safety seats that have been officially approved and are appropriate for your children. When using the child safety seats, refer to the following table .
U : Suitable for "universal" category restraints
approved for use in this mass group
UF : Suitable for forward-facing "universal" cat- egory restraints approved for use in this mass group
L1: Suitable for "Römer ISOFIX GR1" approved
for use in this mass group (Approval No: E1 R44-03301133)
X : Seat position not suitable for children in this mass group Your Hyundai vehicle is equipped with driver'sand front passenger's pre-tensioner seat belts. The purpose of the pre-tensioner is to make sure that the seat belts fit tightly against the occu- pant's body in certain frontal collisions. The pre-tensioner seat belts can be activated alone or, where the frontal collision is severe enough, together with the airbags. When the vehicle stops suddenly, or if the occu- pant tries to lean forward too quickly, the seat belt retractor will lock into position. In certain frontal collisions, the pre-tensioner will activate and pull the seat belt into tighter contact against the occupant's body.
B180B02HP-AAT Pre-tensioner Seat Belt (If installed)
B180B01S

FEATURES OF YOUR HYUNDAI
1- 28 nated after blinking for approximately 6 seconds, or if it illuminates while the ve- hicle is being driven, please have an au- thorized Hyundai dealer inspect the pre- tensioner seat belts and SRS airbag sys- tem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre-tensioner seat belts must be replaced. All seat belts, of any type, should always be replaced after they have been worn during a collision.
o The pre-tensioner seat belt assembly
mechanisms become hot during activa- tion. Do not touch the pre-tensioner seat belt assemblies for several minutes after they have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. This must be done by an authorized Hyundai dealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre- tensioner seat belt system in any manner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heed the warnings to not strike, modify, insp- ect, replace, service or repair the pre- tensioner seat belt assemblies may lead to improper operation or inadvertent acti- vation and serious injury.
The seat belt pre-tensioner system consistsmainly of the following components. Their locations are shown in the illustration.
1. SRS airbag warning light
2. Seat belt pre-tensioner assembly
3. SRS control module
B180B02S
Driver's airbag
1
3
Passenger's airbag
WARNING: To obtain maximum benefit from a pre- tensioner seat belt:
1. The seat belt must be worn correctly.
2. The seat belt must be adjusted to the correct position. NOTE:
o Both the driver's and front passenger's
pre-tensioner seat belts will be activatedin certain frontal collisions. The pre- tensioner seat belts can be activated alone or, where the frontal collision is severe enough, together with the airbags.
o When the pre-tensioner seat belts are ac- tivated, a loud noise may be heard and fine dust, which may appear to be smoke, may be visible in the passenger compartment. These are normal operating conditions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should not be breathed for prolonged periods. Wash your hands and face thoroughly after an acci- dent in which the pre-tensioner seat belts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensionerseat belt, the SRS airbag warning light on the instrument panel will blink for ap- proximately 6 seconds after the ignition key has been turned to the "ON" position, and then it should turn off.
o If pre-tensioner seat belt is not working
properly, this warning light will illuminate even if there is no malfunction of the SRS airbag. If the SRS airbag warning light does not illuminate when the ignition key is turned to "ON" or if it remains illumi-
AIR
BAG

VEHICLE MAINTENANCE REQUIREMENTS
5- 2
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehi
cle services to protect
your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B01HP-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL AND FILTER See Note (1)DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER)FUEL FILTER (MFI TYPE)FUEL LINES, FUEL HOSES AND CONNECTIONSTIMING BELTVAPOR HOSE AND FUEL FILLER CAPVACUUM AND CRANKCASE VENTILATION HOSESAIR CLEANER FILTERSPARK PLUGSSPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION
1 2 3 4 5 6 7 8 9 120
96
RRR I I I
R I105
84
R I I I90 72
R I I
R I I
RRR75 60
R I I I I60 48
R I
R I III
R45 36
R I I I
R30 24
R I II I
R I
15 12
R I I IKILOMETERS X 1000 MONTHS
Note: (1) European Community Only - API SG, SG/CD, SH OR SH/CD Except European Community - API SE OR ABOVE In case of Gasoline standard engine as recommended oil (API SE or ABOVE) is difficult to obtain in fieId, following oil recomen ded:
API SD - The engine oil and filter should be changed at every 10,000km or 6 months.

DO-IT-YOURSELF MAINTENANCE 6-15
anymore than 8.0 mm. If you have the instru- ments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.9 CRDi only) is adjusted automati- cally.
B145A01HP-GAT CHANGING THE AIR FILTER (For Evaporator and Blower Unit) (If installed) The air filter is located in front of the evaporator unit behind the glove box. It helps to decrease pollutants from entering the car and to filter the air.
B760A01HP
Stopper
Diesel (2.5 TCI)
G140D01HP-GAT Checking the Compressor Drive Belt When the air conditioning is being used regular- ly, the compressor drive belt tension should be checked at least once a month. To check the drive belt tension, press down onthe belt halfway between the engine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this belt
G140D01HP-D
G140D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Auto tensionerCOMP. pulley
Crankshaft pulley Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulleyCrankshaft pulley
Tension pulley
Tension pulley
G140B01A-AAT Checking the Air Conditioning Opera- tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION:Running the air conditioning system forextended periods of time with a low refriger- ant level may damage the compressor. G140C01A-AAT LubricationTo lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

DO-IT-YOURSELF MAINTENANCE
6-18
G200A01A-AAT CHECKING AND REPLACING FUSES Replacing a Fusible Link A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
G200A01HP
Bad
Good
Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is re- placed, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
G190A01A-GAT CHECKING DRIVE BELTS Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Diesel (2.5 TCI)
G190D01HP
G190D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Autotensioner
Crankshaft pulley
Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulley
Generator pulley Power steering pulley
Idler pulley Tension pulley
COMP. pulley
Power steering pulley
Water pump pulley Tension pulley Power steering pulley
Crankshaft pulleyTension pulleyGenerator pulley
Tension pulley
Tension pulley
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjust- ed or repaired if necessary.
SSA6180A
71 mm (2.80 in.)

INDEX
10-4
Power Outlet .....................................................................................
1-51
Power Steering Fluid Level ............................................................... 6-20
R
Rear Seat Warning ...... ..................................................................... 1-18
Rear Window Defroster Switch ......................................................... 1-50
Roof Rack ......................................................................................... 1-60
SSeat Belts 3-Point system ................................................................... 1-20 ~ 1-21
2-Point Sta tic Type ....................................................................... 1-22
Adjusting your se at belt ................................................................ 1-21
Care of seat belts ......................................................................... 1-19
Precautions ................................................................................... 1-18
Pretensioner Seat Belt ................ ..................................................1-27
Seat Warmer ..................................................................................... 1-14
Second Seat
Adjustable Headrests .................................................................... 1-15
Folding Rear Seatback and Seat Cushion ........................1-15 ~ 1-16
Side Under View Mirror .................................................................... 1-57
Sound
Brake Pad Wear Warning Sound .................................................1-42
Spark Plugs ...................................................................................... 6-10
Speedometer ..................................................................................... 1-42
Starting Procedure .............................................................................. 2-3Steering Wheel Free play ....................................................................................... 6-17Steering Wheel Tilt
Lever ................................................................. 1-63
Stereo Radio Operation (H240, H280) ............. 1-81 ~ 1-83, 1-86 ~ 1-88
Stereo Sound System ............................................................ 1-79 ~ 1-80
Sun roof ................................................................................. 1-53 ~ 1-54
Sun visor ........................................................................................... 1-62
Sunshade .......................................................................................... 1-53
T Tachometer ....................................................................................... 1-43
Tail Gate ........................................................................................... 1-58
Theft-Alarm system .................................................................. 1-8 ~ 1-10
Third Seat Adjusting Seatback Angle ............................................................. 1-16
Folding Rear Seatback and seat cushion .....................................1-18
To get in and out of the third seat ................................................ 1-17
Tires
Balancing ......................................................................................... 8-2
Chains ............................................................................................. 8-2
Changing a flat tire ................................................................. 3-4 ~ 3-8
If you have a fl at tire ....................................................................... 3-4
Information ....................................................................................... 8-1
Pressure .......................................................................................... 8-1
Replacement ................................................................................... 8-3
Rotation ........................................................................................... 8-2
Snow tires ....................................................................................... 8-2
Spare tire ......................................................................................... 3-3
Traction ........................................................................................... 8-2

CONTROLS AND EQUIPMENT
1- 24 The seat belt pre-tensioner system consists mainly of the following components. Their locations are shown in the illustration.
1. SRS airbag warning light
2. Seat belt pre-tensioner assembly
3. SRS control module WARNING: To obtain maximum benefit from a pre-tensioner seat belt:
1. The seat belt must be worn correctly.
2. The seat belt must be adjusted to the
correct position.
Age Group Seating PositionFront
Passenger Rear
Outboard Rear
Centre
0 : Up to 10 kg (0 ~ 9 months) 0+ : Up to 13 kg(0 ~ 2 years)I : 9kg to 18kg(9 months ~4 years) II & III : 15kg to
36kg (4 ~ 12 years)XUU
XUU
X U, L1 U XU FUF
B230H02HP-EAT Child Seat Restraint Suitability For Seat Po-
sition
Use child safety seats that have been officially
approved and are appropriate for your children.
When using the child safety seats, refer to the
following table .
U : Suitable for "universal" category restraints approved for use in this mass group
UF : Suitable for forward-facing "universal" cat- egory restraints approved for use in this mass group
L1: Suitable for "Römer ISOFIX GR1" ap- proved for use in this mass group (Approval No: E1 R44-03301133)
X : Seat position not suitable for children in this mass group Your Hyundai vehicle is equipped with driver's
and front passenger's pre-tensioner seat belts. The purpose of the pre-tensioner is to makesure that the seat belts fit tightly against theoccupant's body in certain frontal collisions.
The pre-tensioner seat belts can be activated
alone or, where the frontal collision is severeenough, together with the airbags.
When the vehicle stops suddenly, or if the
occupant tries to lean forward too quickly, theseat belt retractor will lock into position. Incertain frontal collisions, the pre-tensioner willactivate and pull the seat belt into tighter con-tact against the occupant's body. B180B02HP-EAT Pre-tensioner Seat Belt (Not all models)
B180B01S.DAG
B180B02S.DAG
Driver's airbag
1
Passenger's airbag
3
2

CONTROLS AND EQUIPMENT1- 25
tion key is turned to "ON" or if it remains illuminated after blinking for approxi-mately 6 seconds, or if it illuminates whilstthe vehicle is being driven, please havean authorized Hyundai dealer inspect thepre-tensioner seat belts and SRS airbagsystem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre- tensioner seat belts must be replaced.All seat belts, of any type, should alwaysbe replaced after they have been wornduring a collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre-tensioner seat belt system in anymanner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, insp-ect, replace, service or repair the pre-tensioner seat belt assemblies may lead to improper operation or inadvertent ac-tivation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
NOTE:
o Both the driver's and front passenger's pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are activated, a loud noise may be heard andfine dust, which may appear to be smoke,may be visible in the passenger compart-ment. These are normal operating condi-tions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should notbe breathed for prolonged periods. Washyour hands and face thoroughly after anaccident in which the pre-tensioner seatbelts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensioner seat belt, the SRS airbag warn-ing light on the instrument panel willblink for approximately 6 seconds afterthe ignition key has been turned to the"ON" position, and then it should turnoff.
o If pre-tensioner seat belt is not working properly, this warning light will illumi-nate even if there is no malfunction of theSRS airbag. If the SRS airbag warninglight does not illuminate when the igni-
AIR
BAG
Your Hyundai is equipped with a Supplemental
Restraint (Airbag) System. The indications of the system's presence are the letters "SRS AIRBAG" embossed on the airbag pad cover in thesteering wheel and the passenger's side frontpanel pad above the glove box.
The Hyundai SRS consists of airbags installed
under the pad covers in the centre of thesteering wheel and the passenger's side frontpanel above the glove box. The purpose of theSRS is to provide the vehicle's driver and/or the
B240A01HP
Driver's Airbag
B240A02Y-EAT
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 YF010A2-E
REGULAR SERVICING
In order to ensure continued reliability, safety and longevity, regular
maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed andmileage covered since the previous maintenance service was per-formed. However, under severe operating conditions, certain scheduledoperations should be performed at shorter intervals. Regular maintenance should be entrusted to a Hyundai dealer who is
best able to provide the expertise required to ensure optimum opera-tional performance.
In addition the use of Hyundai replacement parts and service consumables
will ensure that the original build quality, operational performance andsafety are maintained.
F030B01HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER (API SG, SG/CD, SH OR SH/CD) DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I I
l
R R
R
I
R
I
R
l
R
I
R
R
I I I I
R
l
I
R
R
I I1 2 3 4 5 6 7 8

OWNER MAINTENANCE
6-14
SG140D1-E
Off Season Maintenance
The air conditioning must be run for ten minutes
or so weekly during periods when the system would not normally be used to ensure that thecompressor and seals are lubricated. If thisprecaution is not observed the compressor sealsmay become stuck to the compressor shaft anddamaged when the system is next used result-ing in a loss of refrigerant and damage to thecompressor.
G140D01HP-D
G140D03HP
Petrol Engine
Generator pulley Idler pulley
Water pumppulley
COMP.pulley Auto tensioner
COMP. pulley
Crankshaft pulley
Crankshaft pulley
Tension pulley
HPG140B1-E
Compressor Drive Belt The air conditioning compressor drive belt should be checked to ensure freedom from damage orexcessive wear and correct tension. The belttension is correct when the belt deflects byabout 0.3 inches (8 mm) when a force of 98 Nis applied to the belt halfway between the com-pressor and crankshaft pulleys. Adjustment ofthe belt should be entrusted to a Hyundai dealer. NOTE: The compressor drive belt tension for dieselengine is adjusted automatically.Diesel Engine
SG140A1-E
AIR CONDITIONING SYSTEM MAINTENANCECondenser
Ensure that the condenser is periodically in-
spected and that accumulations of dirt, dead insects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that thecondenser fins are not damaged during clean-ing.
SG140C2-E
Checking the Refrigerant
1. Start the engine and run at idle for several minutes with the refrigeration system run- ning at the coldest setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION: Running the air conditioning system for ex-
tended periods of time with a low refrigerant level may damage the compressor.