clutch Hyundai Terracan 2005 User Guide

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F030C08HP-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note: (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID BRAKE HOSES AND LINES BRAKE FLUID, CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINT POWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT TRANSFER CASE OIL AXLE GEAR OIL PROPELLER SHAFT CLEAN, BOLT RETIGHTEN AIR CONDITIONER FILTER (For Evaporator and Blower Unit)
NO.
1
2 3 4 5 6 7 89
1011 12 1314 15 1617 18
120
96
I
R I I I I I I I I I II I I I I I
R
105
84
I I I I I I I I I I II I I
R R
90 72
I
R I
R II I I I I I II I I I I I
R
7560
I I I I I I I I I I II I I I
R
60 48
I
R II I I I I I I I II I I I
R
I
R
4536
I I I I I I I I I I II I I I
R
30 24
I
R II I I I I I I I II I I I I I
R
1512
I I I I I I I I I I II I I
R R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1)GASOLINE ENGINE DIESEL ENGINE

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Engine Oil and Filter ..........................6-10
Checking and Changing the Engine Coolant ........... 6-11
Spark Plugs ................................................................ 6-14
Changing the Air Cleaner Filter ................................ 6-15
Checking the Transmission Oil (Manual) .................. 6-18
Checking the Transmission Fluid (Automatic) .......... 6-20
Checking the Brakes ................................................. 6-22
Checking the Clutch Fluid ......................................... 6-24
Air Conditioning Care ................................................ 6-24
Changing the Air Conditioner Filter .......................... 6-26
Checking Drive Belts ................................................. 6-29
Checking and Replacing Fuses ................................ 6-30
Checking The Battery ................................................ 6-32
Checking The Eclectric Cooling Fans ....................... 6-34
Power Steering Fluid Level ....................................... 6-34
Fuel Filter ................................................................... 6-35
Replacement of Headlight Bulbs ............................... 6-39
Headlight Aiming Adjustment .................................... 6-40
Bulb Wattages ............................................................ 6-43
Fuse Panel Description ............................................. 6-44
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
3
G010B01HP-GAT
Diesel Engine (2.5 TCI)
G010B01HP
1. Fuse and Relay Box
2. Battery
3. Automatic Transmission Fluid Level Dipstick (Vehicle With Auto- matic Transmission)
4. Engine Oil Filler Cap 5. Engine Oil Level Dipstick
6. Engine Cover
7. Brake Fluid Reservoir
8. Clutch Fluid Reservoir (If Installed)
9. Power Steering Fluid Reservoir
10.Windshield Washer Fluid Reser-
voir
11.Air Cleaner Filter
12.Radiator Cap
13.Fuel Filter
14.Engine Coolant Reservoir Cap CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic cover of theengine is not damaged.
!

6
DO-IT-YOURSELF MAINTENANCE
5GENERAL CHECKS
G020A01HP-GAT
Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) o Defroster, heating system opera-
tion (and air conditioning, if in- stalled)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation, including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020C01HP-GAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation

6 DO-IT-YOURSELF MAINTENANCE
24AIR CONDITIONING CARECHECKING THE CLUTCH FLUID
G140A01A-AAT
Keeping the Condenser Clean
The air conditioning condenser (and
engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These caninterfere with maximum cooling effi- ciency. When removing such accu- mulations, brush or hose them awaycarefully to avoid bending the cooling fans.
!
G130A01A-AAT
To Check the Clutch Fluid The clutch fluid level in the master cylinder should be checked whenperforming other under hood services. The system should be checked for leakage at the same time. Check tomake certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid res-ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch system which should be inspected and re-paired immediately. Consult your Hyundai dealer. G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conform-
ing to DOT 3 or DOT 4 specificationshould be used. The reservoir cap must be fully tightened to avoid con-tamination from foreign matter or moisture.
NOTE: Do not allow any other liquids to
contaminate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake
fluid. It can damage your vision ifyou get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed im-mediately.
HHP5016

6 DO-IT-YOURSELF MAINTENANCE
28CHECKING THE FREE-PLAY
G150A01A-GAT Steering Wheel To check the steering wheel free- play, stop the car with the wheelspointed straight ahead and gently move the steering wheel back and forth. Use very light finger pressureand be sensitive to changes in resis- tance that mark the limits of the free- play. If the free-play is greater thanspecified, have it inspected by your Hyundai dealer and adjusted or re- paired if necessary. G160A01A-GAT
Clutch Pedal
With the engine off, press lightly on
the clutch pedal until you feel a changein resistance. This is the clutch pedal free-play. The free-play should be within the limits specified in the illus-tration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary. G170A01A-GAT
Brake Pedal
With the engine off, press down on
the brake pedal several times to re-duce the vacuum in the brake booster. Then, using your hand, press down
slowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if necessary.
Maximum 30 mm (1.18 in)
6 ~ 13 mm(0.24 ~ 0.51 in.)
3 ~ 8 mm(0.12 ~ 0.31 in.)
HHP5044 G160A01HP
G160A01HP

9
VEHICLE SPECIFICATIONS
5
J080A09HP-GAT Item
Transmission FluidTransfer Case OilFront Axle Gear Oil Rear Axle Gear Oil Coolant Power Steering OilBrakes and Clutch Fluid Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)MOBIL DEXRON-IIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q'ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD : 1.8Full-time 4WD : 1.3 NO.7 : 2.6, NO.7.5 : 2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Manual Automatic
With LSD Without LSD

10INDEX
2
A Air bag ....................................................................... 1-47
Air Cleaner Filter ....................................................... 6-15
Air Conditioning Care ....................................................................... 6-24
Filter ........................................................... 1-118, 6-26 Operation ................................................... 1-110, 6-25
Switch ................................................................... 1-110
Antenna ................................................................... 1-140
Ashtray ...................................................................... 1-81
Audio Fault Code .................................................... 1-137
Automatic Heating and Cooling Control System .... 1-112
B
Battery ............................................................. 2-26, 6-32 Bi-Level Heating ...................................................... 1-108
Brake
Anti-lock brake system (ABS) ................................ 2-21
Checking the brakes .............................................. 6-22
Fluid ....................................................................... 6-23
Pedal clearance ..................................................... 6-29
Pedal free-play ....................................................... 6-28
Practices ................................................................ 2-22
Breaking-In your New Hyundai ................................... 1-3C
Care of Cassette Tapes ....................
..................... 1-139
Care of Discs .......................................................... 1-138
Cargo Security Screen.............................................. 1-94
Cassette Tape Player Operation (H240) ................1-124
Cassette Tape Player Operation (H280) ................1-129
Catalytic Converter ..................................................... 7-3
CD Auto changer (H 280) .............................. 1-92, 1-134
Center Console Compartment ..................................1-87
Center console armrest .................... ..................... 1-88
Center console box ................................................ 1-87
Child Restraint System............................................. 1-39
Child-Protector Rear Door Lock ...............................1-12
Cigarette Lighter ....................................................... 1-80
Clock ......................................................................... 1-79
Clutch Checking fluid ........................................................ 6-24
Pedal free-play ....................................................... 6-28
Combination Light
Daytime running lights .... .......................................1-74
Headlight flasher .................................................... 1-75
Headlight swi tch ..................................................... 1-73
High-beam swi tch .................................................. 1-74
Lane change si gnal ................................................ 1-73
Parking light auto cut ............................................. 1-74
Turn signal oper ation............................................. 1-73
Compact Disc Player Operation (H 280) .................1-131
Cooling Fans ............................................................. 6-34

1
CONTROLS AND EQUIPMENT
87
NOTE: The "CRUISE" indicator light in the instrument cluster will illuminate af- ter you have set the vehicle speed atthe desired speed (Petrol Engine only).
4. Remove your foot from the accelera- tor pedal and the desired speed will automatically be maintained.
5. To increase speed, depress the ac- celerator pedal enough for the ve-hicle to exceed the preset speed.When you remove your foot from the accelerator pedal, the vehicle will return to the speed you haveset.
NOTE: If the vehicle speed decreases more than 9 mph (15 km/h) below the set speed or decreases below 25 mph (40 km/h), the cruise control sys-tem will automatically cancel the set speed. B660C02L-AAT To Cancel the Cruise Speed To disengage the cruise control system,push the control switch "CAN- CEL". Additionally, the following ac- tions will disengage the system:
o Push the control switch "CANCEL".
o Depress the brake pedal.
o Depress the clutch pedal
(Manual transmission).
o Shift the selector lever in "P" or "N" position (Automatic transmission).
o Decrease the vehicle speed lower
than memory speed by 9 mph(15km/h).
o Decrease the vehicle speed approxi-
mately to less than 25 mph (40 km/h).
o Release the main switch.
B660C01HP B660D01L-AAT To Resume the Preset Speed The vehicle will automatically resume the speed set prior to cancellation when you push the control switch "RESUME (ACCEL)" (when travelling above 25mph). B660E01L-EAT To Reset at a Faster Speed
1. Push the control switch "RESUME
(ACCEL)"
2. Accelerate to desired speed. Whilst the control switch is held, the ve- hicle will gradually gain speed.B660D01HP

1CONTROLS AND EQUIPMENT
88
!
B660F02L-EAT To Reset at a Slower Speed
1. Push the control switch "SET
(COAST)". The vehicle will deceler- ate. Whilst the control switch is pushed, the vehicle speed will gradu-ally decrease.
2. When the desired speed is obtained,
release the control button. o Do not use the cruise control
when it may not be safe to keep thecar at a constant speed, for in- stance, driving in heavy or vary- ing traffic, or on slippery (rainy,icy or snow-covered) or winding roads or over 6% up-hill or down- hill roads.
o Pay particular attention to the driving conditions whenever us-ing the cruise control system.
o During cruise-speed driving with manual transmission vehicle, donot shift into neutral without de-pressing the clutch pedal, since the engine will be overrevved. If this happens, depress the clutchpedal or release the main switch.
o During normal cruise control
operation, when the set button isactivated or reactivated after ap- plying the brakes, the cruise con- trol will energize after approxi-mately 3 seconds. This delay is normal.
WARNING:
o Keep the main switch off when not using the cruise control.
o Use the cruise control system only when traveling on open highways in good weather.
B660B01HP