ignition Hyundai Terracan 2005 Service Manual

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G200B02HP-GAT
Replacing Accessory Fuses
The fuse box for the lights and other electrical accessories will be foundunder the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by eachfuse.If any of your car's lights or otherelectrical accessories stop working, ablown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse, follow this procedure: G200B01HP
4. Replace the blown fuse by press-
ing a new fuse of the same rating into place. The fuse should be asnug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not havea spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you cantemporarily get along without (the radio or cigarette lighter, for ex- ample). Always remember to re-place the borrowed fuse.
3. Be sure to check all other fuses
even if you find one that appears tohave burned out. Good
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse bypulling it toward you (a small "fusepuller" tool is contained in the relay and fuse box of the engine room to simplify this operation).
HHP4002 G200B02L
Burned out

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G210B01Y-GET
Checking the Battery
Keep the battery clean. Any evidence
of corrosion around the battery posts or terminals should be removed using a solution of household baking sodaand warm water. After the battery terminals are dry, cover them with a light coating of grease.
WARNING:Always read the followinginstructions carefullywhen handling a battery.Keep lighted cigarettesand all other flames orsparks away from the bat- tery. Hydrogen, which is a highly combustible gas, is always present in batterycells and may explode if ignited.Keep batteries out of the reach of children because batteries contain highly corrosive SULFURIC ACID.Do not allow battery acid to contact your skin, eyes, clothing or paint finish.If any electrolyte gets intoyour eyes, flush your eyeswith clean water for at least 15 minutes and get imme- diate medical attention. Ifpossible, continue to ap- ply water with a sponge or cloth until medical atten-tion is received.If electrolyte gets on yourskin, thoroughly wash thecontacted area.If you feel a pain or a burn-ing sensation, get medi- cal attention immediately. Wear eye protection when charging or working near a battery. Always provide ventilation when working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal in- jury. Lift with a battery carrier or with your hands on oppositecorners.
o Never attempt to charge the bat- tery when the battery cables are connected.
o The electrical ignition system works with high voltage. Never touch these componentswith the engine running or the ignition switched on.

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To check the power steering fluid level, be sure the ignition is "OFF",then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markingson the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard im- mediately after the engine is startedin extremely cold conditions (be- low - 20°C). If the noise stops dur- ing warm up, there is no abnormalfunction in the system. If is due to a power steering fluid characteris- tic in extremely cold conditions.
Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power steering oil reservoir is empty.
FUEL FILTER
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could causepremature failure. G350A02HP-GAT Bleeding the Fuel System (For Diesel Engine (2.5 TCI)) The fuel system should be bled to remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Loosen the air bleed bolt at the
upper part of the fuel filter with a flat-head screwdriver or equivalent. G350A01HP

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2. Operate the hand pump slowly 6 or
7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air.(Refer to "Bleeding the fuel sys-tem".)
5. Check to be sure that the warning lamp illuminates when the ignitionkey is turned to "ON", and that itgoes off when the engine is started.If in doubt, consult your nearestauthorized HYUNDAI dealer. G350A02HP
!
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorized Hyundai dealer. G350B01HP-GAT Bleeding the Fuel System (For Diesel Gngine (2.9 CRDi)) The fuel system should be bled to remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with
your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START"
position and release it 2~3 times shortly until the engine starts. HHP5048
WARNING:
o Do not smoke or have any other open flame near the vehicle whilebleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, because the fuel mixedin the water might be ignited and result in a fire.

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G300B02HP-GAT
Removal of Water from the Fuel Filter (For Diesel Engine (2.9 CRDi))
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuelfilter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bot-
tom of the fuel filter.
2. Tighten the drain plug when water
no longer comes out. 3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorizedHyundai dealer.
WARNING:
Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HHP5047
!
CAUTION:
Do not hold the ignition key in the
"START" position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.

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NO.1
NO. 2
NO. 3
NO.4
NO.5
NO. 6
NO. 7
NO. 8
NO. 9
NO. 10
NO. 11
NO. 12
DESCRIPTION
G200C01HP-GAT Engine Compartment (#1)
G200C01HP
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label. AMPERAGES(A)
100A
120A (DIESEL)
140A (GASOLINE)
50A 30A- -
20A 10A 15A -
10A10A CIRCUIT PROTECTED
Glow Relay (COVEC-F/EGR), Air Heater Relay (2.9 CRDi)
Engine Compartment Fuse & Relay Box #2,Generator
Inner Panel Fuse Box (Fuse 1,2,3,4,5),
Engine Compartment Fuse & Relay Box #1 (Fuse 8,9),
Fuel Heater Control Module (COVEC-F/EGR)
Generator, Ignition Switch--
Engine Control Relay (Diesel Engine), Main Control Relay(Gasoline Engine)
Horn Relay
Front Fog Lamp Relay-ECM (Diesel Engine), EGR Control ModuleECM (2.9 CRDi)
FUSIBLE LINK
FUSE
FUSE PANEL DESCRIPTION
Gasoline Engine Diesel Engine

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AMPERAGES(A) 50A 30A 40A 40A 30A 40A 20A-
20A 10A 15A
NO. 1
NO. 2
NO. 3
NO. 4
NO. 5
NO. 6
NO. 7
NO. 8
NO. 9
DESCRIPTION
CIRCUIT PROTECTED
Power Connector(A,B), Engine Compartment Fuse and Relay Box #2
(Fuse 28,29), Inner Panel Fuse Box(Fuse 6,7,8, 9)
Start Relay, Ignition Switch
Condenser Fan Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 14,15)ABS Control Module
Power Window Relay
Tail Lamp Relay,
Engine Compartment Fuse and Relay Box #2(Fuse 11,12)ABS Control Module-
Fuel Pump Relay, ECM, Ignition Failure Sensor
A/CON, TCM, ETACM, Data Link Connector, Siren,
Immobilizer Control Module
Interior Lamp, Map Lamp, Audio, Instrument Cluster,
Front Door Edge warning Lamp
FUSIBLE LINK
NO. 30
NO. 31

10INDEX
4
G General Checks .......................................................... 6-5
Glove Box ................................................................. 1-86
HHazard Warning Syst em ........................................... 1-78
Headlight Aiming Adjustment ....................................6-40
Headlight Leveling Device Syst em ...........................1-99
Heating and Ventilation ................. ......................... . 1-104
Air flow control ......................................... 1-105, 1-116 Temperature control ............................................. 1-107
High-Mounted Rear Stop Light ................................. 1-95
Hood Release ........................................................... 1-96
Horn .......................................................................... 1-98
IIgnition Sw itch ............................................................. 2-3
Immobilizer S ystem ..................................................... 1-5
Limp Home Procedures ................................... 1-7, 1-9
Key ................................................................... 1-5, 1-8
Indicator and Warning Lights.................................... 1-58
Instrument Cluster and Indicator Li ghts................... 1-54
Instrument Panel Light Control (Rheo stat)............... 1-79
Interior Light .............................................................. 1-85
Intermittent Wiper ..................................................... 1-77
J Jump Starting .............................................................. 3-3 K
Key .............................................................................. 1-4
If you lose your keys ............................................. 3-17
Positions ................................................................... 2-4
L Limited-Slip D ifferential ............................................. 2-22
Luggage Compartment
Cargo Security Scr een ........................................... 1-94
Light ....................................................................... 1-93
Net .......................................................................... 1-93
M Maintenance Intervals Explanation of scheduled maintenance items ......... 5-9
Maintenance under severe usage conditions .......... 5-8 Scheduled maintenance ........................................... 5-4
Service requ irements............................................... 5-2
Mirrors Day/night inside rearview .......................................1-91
Outside rearview .................................................... 1-88
Multimet er ................................................................. 1-69
Altimeter ................................................................. 1-70
Barometer .............................................................. 1-72
Digital Clock ........................................................... 1-72
Electrical azi muth compass ................................... 1-70
Relative altimeter ................................................... 1-71

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ZB010D1-E Operation in Foreign Countries Drivers of vehicles which are to be operated in foreign countries mustsatisfy themselves that:
o The vehicle meets all local regula- tions with respect to insurance, speci- fications etc..
o The correct types and grades of fuel are available for satisfactory opera-tion of the vehicle.
ZB010F2-A FUELS FOR CLEANER AIR To help contribute to cleaner air, Hyundai recommends that you use fuels treated with detergent additives,which help to prevent deposit forma- tion in the engine. These fuels will help the engines run cleaner and the Emis-sion Control System performance.BEFORE ENTERING THE VE- HICLE
YB020A1-E
o Ensure that all windows, mirrors
and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evi-
dent.
o Ensure that the area around the
vehicle is clear before driving off.AFTER ENTERING THE VE- HICLE
YB020B1-E
o Ensure that all occupants fasten
and correctly adjust seat belts.
o Ensure that seat and headrestraint
positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view
mirrors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illumi- nate when ignition is turned on.
NOTE: Fluid levels such as engine oil, en- gine coolant, brake and windscreenwasher fluid should be checked daily or at each refuelling, whichever occurs sooner.

1CONTROLS AND EQUIPMENT
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B030C01HP-EAT ILLUMINATED IGNITION SWITCH Whenever a front door is opened, the ignition switch will be illuminated for your convenience, provided the ignition switch is not in the "ON" position. Thelight will go off approximately 10 sec- onds after closing the door or when the ignition switch is turned on.
B030C01E
The key number should be recorded and kept in a safe place in case theneed to order further keys arises. New keys are available from any Hyundai dealer by quoting the relevant key num-ber. In the interest of security, the metal tag attached to the keys which bears thekey number should be removed from the key ring after you receive your new vehicle. In addition, key numbers can-not be provided by Hyundai for security reasons. If you need additional keys or if youshould lose your keys, your authorised Hyundai dealer can make new keys
B885C01O-EAT Key Numbers The vehicle key number is recorded upon a metal tag attached to the keys when the vehicle is first delivered toyou.B885C01HP
B885C02HP