service Hyundai Terracan 2005 Service Manual

2
DRIVING YOUR HYUNDAI
23
brake pedal several times whilst driv- ing slowly.
o Apply the parking brake only when the vehicle is at rest.
o Since the power assistance pro-
vided by the brake servo is derived from the engine, coasting with the engine turned off or towing of thevehicle with the engine turned off will result in greatly increased pedal pressures being required to stop thevehicle.
o Do not hold the vehicle on the up-
grade with the accelerator pedal.This can cause the transmission to overheat. Always use the brake pedal or parking brake.DRIVING FOR ECONOMY
C140A01A-EAT You can save fuel and get more miles from your car if you follow these sug-gestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack- rabbit" starts or full-throttle shifts and maintain a steady cruisingspeed. Don't race between stop- lights. Try to adjust your speed to that of the other traffic so you don'thave to change speeds unneces- sarily. Avoid heavy traffic whenever possible. Always maintain a safedistance from other vehicles so you can avoid unnecessary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel yourcar uses. Driving at a moderatespeed, especially on the highway, is one of the most effective ways to reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumptionand also increase wear on thesecomponents. In addition, driving with your foot resting on the brake pedal may cause the brakes to overheat, which reduces their effectivenessand may lead to more serious conse-quences.
o Take care of your tyres. Keep them
inflated to the recommended pres-sure. Incorrect inflation, either too much or too little, results in unnec- essary tyre wear. Check the tyrepressures at least once a month.
o Be sure that the wheels are aligned
correctly. Improper alignment canresult from hitting curbs or driving too fast over irregular surfaces. Poor alignment causes faster tyre wearand may also result in other prob- lems as well as greater fuel con- sumption.
o Keep your car in good condition. For better fuel economy and reducedmaintenance costs, maintain yourcar in accordance with the mainte- nance schedule in Section 5. If you drive your car in severe conditions,more frequent maintenance is re- quired (see Section 5 for details).
o Keep your car clean. For maximum service, your Hyundai should bekept clean and free of corrosive materials. It is especially importantthat mud, dirt, ice, etc. not be al-

3 IN CASE OF EMERGENCY
14
!
CAUTION:
Your car can be damaged if towed incorrectly! If your car has to be towed, it should be done by your Hyundai dealer or a com- mercial tow truck service. This will help assure that your car is not damaged intowing. Also, professionals are gener- ally aware of local laws governing tow- ing. In any case, rather than risk dam-age to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety cablesystem is used and that all current laws associated with vehicle towing are ob- served. D080B01HP-EAT Towing a Car With Manual Trans- mission
D060J02O-EAT AFTER CHANGING WHEELS If you have a tyre gauge, remove the valve cap and check the air pressure.If the pressure is lower than recom- mended, drive slowly to the nearest service station and inflate to the cor-rect pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjustingtyre pressure. If the cap is not re- placed, air may leak from the tyre. If you lose a valve cap, buy another andinstall it as soon as possible. After you have changed wheels, al- ways secure the flat tyre in its placeand return the jack and tools to their proper storage locations.
HHP5019
IF YOUR CAR MUST BE TOWED
HHP4031
D080A02A-EAT
o Not OK for 4WD
(OK for Part-Time 4WD in 2H Position)
o OK for Manual Transmission Equipped Vehicle
D080B02HP
D080B01HP
o Not OK for 4WD (OK for Part-Time 4WD in 2H Position)
o OK for Manual Transmission Equipped Vehicle

5VEHICLE MAINTENANCE REQUIREMENTS
2
NOTE:The inspection and testing of cer-
tain electronic fuel injection/engine management and automatic trans- mission control systems requirespecialised electronic equipment specifically designed for Hyundai vehicles. The use of general pur-pose electrical test equipment may result in damage to the control unit microprocessors.
DF020C2-E
Specified Scheduled Procedures
The specified scheduled procedures
are listed in the maintenance chartsbeginning at page 5-3. The operationsspecified must be performed at the time or mileage intervals shown irre- spective of whether the mileage inter-val has been reached before the speci- fied time interval.
Certain lubricants and components
degrade with both time and mileage(eg, engine oil and brake fluid) and therefore it is not permissable to basethe maintenance schedule upon mile- age alone. It is strongly recommended DF020F1-E
SERVICE HISTORY
It is important that all scheduled main-
tenance services are recorded in the warranty and service passport to en- sure that proof of maintenance is avail- able when warranty service is required.
that the maintenance operations areperformed by a Hyundai dealer be-cause of the need for specialized knowl- edge and tooling and to ensure that no possibility of invalidating the manufac-turers warranty exists.
The maintenance schedules relate to
vehicles operated under normal condi-tions, vehicles which are operated under adverse conditions will require more frequent maintenance which isdescribed at page 5-6. NOTE:
Service schedules may change de-
pending on individual country needs. Please ask your localHyundai dealer for a copy of the service schedule that relates to that country.MAINTENANCE AND SER- VICING REQUIREMENTS
DF020A1-E To ensure the continued reliability and safety of the vehicle, certain routine maintenance operations are requiredat specific mileage or time intervals.It is the responsibility of the vehicleowner to ensure that the maintenanceschedules shown in both this Owner's Manual and the Warranty and Service Passport are adhered to.The new vehicle warranty may beinvalidated if the routine maintenanceoperations are not performed in line with the recommendations outlined and the safety and durability of the vehicleadversely affected.It is recommended that all mainte-nance operations with the exception ofthe daily operating checks are en- trusted to a Hyundai dealer to ensure that the latest repair and maintenanceprocedures and specialized servicing tools are employed. In addition, the use of genuine Hyundai replacementparts will ensure that the vehicle safety and performance will not be compro- mised.

5
VEHICLE MAINTENANCE REQUIREMENTS
3
NO. 1 2 3 4 5 6 7 8 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER (API SG, SH OR ABOVE) DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
F030B02HP-EAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
60 72
R I II
R R
5060
R
I
R
I
4048
R I
R I
R
3036
R
II I I
2024
R I I
R
10 12
R
I I
MILES X 1000 MONTHS
REGULAR SERVICING
YF010A2-E In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified is
essential. The maintenance intervals specified are based both on time elapsed and mileage covered since the previous maintenance service was performed. However, under severe operating conditions, certain scheduled operations should beperformed at shorter intervals.
Regular maintenance should be entrusted to a Hyundai dealer who is best able to provide the expertise required to ensure
optimum operational performance. In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality,
operational performance and safety are maintained.

5VEHICLE MAINTENANCE REQUIREMENTS
6
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE LININGS, CYLINDERS AND PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINT DRIVE SHAFTS AND BOOTS MANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1MAINTENANCE UNDER SEVERE USAGE CONDITIONS A, B, C, F, H A, B, F, G, H, I, JC, EG, H, I, JD, E, F, GC, D, E, G, H, I C, D, E, G, H, I C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E, G, H, IC, E, G, H, I
F040A05HP-EAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
R R RR
II II
R RR IEVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 37,000 MILES OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILESMORE FREQUENTLY
DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather above
90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 100 MPH
*1. Transfer Case Oil and Axle Gear Oil should be checked(and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40 cm) deep.
PETROL ENGINE DIESEL ENGINE

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070C01A-AAT
o Coolant
The coolant should be changed at
the intervals specified in the mainte- nance schedule. F070D01HP-AAT
o Manual transmission oil
Inspect the manual transmission oil according to the maintenance sched- ule.
NOTE: If the oil level is low, check forpossible leaks before adding oil. Do not overfill. F070E02HP-GAT
o Automatic transmission fluid and filter
The fluid level should be in the "HOT"
range of the dipstick, after engine and transmission and filter are at normal operating temperature. Check the Au-tomatic and filter Transmission and filter Fluid level with the engine running and the transmission and filter inneutral, with the parking brake properly applied. Use MOBIL DEXRON-II when adding or changing fluid.
F070F01A-AAT
o Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT o Brake fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01HP-AAT
o Rear brake linings, pad and parking brake Check the rear brake linings and pads for scoring, burning, leaking fluid, bro-ken parts, and excessive wear. In- spect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.