heating Hyundai Terracan 2005 Workshop Manual

2
DRIVING YOUR HYUNDAI
31
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CAUTION:
If overheating should occur when towing, (temperature gauge reads near red zone), taking the following action may reduce or eliminate theproblem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. Whilst in stop and go traffic, place the gear selector in park or neu- tral and idle the engine at a higherspeed.

3 IN CASE OF EMERGENCY
4
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1. Ensure that the booster battery is 12
volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of the boosterbattery, and the other end to a ground point within the engine compartmentof the vehicle with the flat bat-tery. Do not connect to the negative bat- tery terminal of the flat battery sincesparks may be generated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flat battery. 7. Switch "ON" the main beam
headlamps before carefully remov-ing the jumper cables in the reverse order of attachment. Once the jumper cables have been removed,switch "OFF" the main beam headlamps.
CAUTION:
If the jump cable is incorrectly in- stalled, damage to the vehicle elec- trical system may occur, in particu- lar the electronic components suchas the Fuel Injection system com- puter and the Automatic transmis- sion computer. The battery mustnever be disconnected whilst the engine is running.
IF THE ENGINE OVERHEATS
HPD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual trans- mission) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out from underthe bonnet, stop the engine. Do not open the bonnet until the coolant hasstopped running or the steaming has stopped. If there is no visible loss of coolant and no steam, leave theengine running and check to be sure the engine cooling fan is operating. If the fan is not running, turn theengine off.
4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it).

3
IN CASE OF EMERGENCY
5
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!WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drive belts to prevent injury.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near- est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the engine is hot since steam andboiling water may be ejected from the radiator resulting in burns or scalding.
6. If the cause of the overheating can- not be found, wait until the engine temperature has returned to normal.Then, if coolant has been lost, care- fully remove the radiator cap and add water to bring the fluid level in thereservoir(page 6-10) up to the base of the radiator fill opening. Fill the coolant expansion tank to the half-way mark.
7. Proceed with caution until it is estab-
lished that the engine is operatingnormally. If the engine overheats repeatedly, the advice of a Hyundai dealer should be sought.! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundai dealer.

4
CORROSION PREVENTION AND APPEARANCE CARE
5
4
APPEARANCE CARE
5
JE100A1-E SEAT BELTS Seat belts should be cleaned only with a mild soap solution. Strong deter-gents, solvens or bleaches may dam- age the belt webbing and therefore reduce the effectiveness of the belt.Belts which display signs of fraying, wear or cut should be replaced.INTERIOR VALETING
JE110A1-E The soft trim and carpets should be maintained with the regular use of a vacuum cleaner. Heavy soiling should be removed with a dry cleaning agentrecommended for this purpose follow- ing the instructions of the product manufacturer. Paint thinner, solventsor other such cleaning materials should not be used since damage to the up- holstery may result. JE120A1-E WINDOWS A proprietary glass cleaner should be used to clean the inside of the win-dows. However, the rear heated windscreen must only be cleaned us- ing a light horizontal cleaning action.Care should be exercised to avoid the use of abrasive cleaners or contact with items of jewellery which may dam-age the heating elements. YE010A1-E To Clean Leather Upholstery (Not all models) In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. Thisdust and dirt MUST be cleaned off or it may work into the surface of the leather, causing damage.Fine leather needs care. This care, as with all fine things, need not be elabo- rated, but should include cleaning whennecessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beautiful and ensureyou have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water,work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with softcloth. Do this as often as the leather becomes soiled.

6
OWNER MAINTENANCE
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engine and ensure that no oil leaks exist. Turn off the engine and aftera couple minutes, recheck the oil level.
CAUTION:
Slowly pour the recommended oil by using a funnel. Do not overfill not to damage the engine.
WARNING:
Prolonged and repeated contact withused engine oils may result in seri- ous skin disorders including der-matitis and cancer. Avoid contact with skin as far as possible and always wash thoroughly after anycontact. Keep used oils out of reach of children. It is illegal to pollute drains, water courses and soil. Useonly authorized waste collection facilities including civic amenity sites and garages for the disposalof used oil and oil filters. If in doubt, contact the local authority for dis- posal instructions. WARNING:
Do not remove the radiator cap when
the engine is hot, since the system is pressurized and coolant may be ejected from the radiator resultingin scalding.
SG050B1-E
Coolant recommendations
Only ethylene glycol based coolant
with a corrosion inhibitor suited toaluminium alloy engine componentsshould be used in the cooling system. No further additives or inhibitors should be used. The coolant specificgravity should be checked as pre- scribed in the maintenance schedule to ensure adequate frost and corro-sion protection. In addition, the en- gine coolant must be replaced at the specified interval since the corrosioninhibitor properties deteriorate with time.
ENGINE COOLANT CHECK- ING AND REPLACING
SG050A1-E
! It is important to note that whilst an increase in the concentration of antifreeze gives an increase in the level of frost protection, a solution which is in excess of 65% anti freeze will resultin reduced frost protection and engine overheating. Therefore the recom- mended concentration of 50% shouldnot be exceeded for general use.The use of methanol based anti freezecompounds may result in engine over-heating and will invalidate the vehicle warranty. NOTE: It is imperative that vehicles fitted with an air conditioning systemhave a coolant concentration of the recommended strength at all times. The use of the air condition-ing system when the cooling sys- tem is filled with water only will result in the heater matrix freezingand subsequently bursting.

7EMISSION CONTROL SYSTEMS
2
Inspect the exhaust systemWhenever a change is noticed in the
sound of the exhaust system, the underside or rear of the vehicle maybe damaged. You should inspect the exhaust system each time the car is raised for lubrication or oil change. To check condition
1. Holes and gas leaks due to corro- sion, damage, etc., should be recti- fied.
2. The joints should be checked for loose connections and gas leakage.
3. The hanger rubber and brackets
should be checked for damage.EXHAUST GAS WARNING
H030A01HP-EAT Exhaust gases contain carbon monox- ide, a potentially toxic gas that is colorless and odorless. Avoid breath-ing exhaust gases.
o Do not run the engine in confined areas, such as garages, any longer than necessary to move the car inor out.
o Do not drive with the hatchback
door open. An open hatchback doormay draw exhaust gases into the passenger compartment. If you must drive with the hatchback door open,drive only with all the windows wide open and the blower motor on high speed.
o If it is necessary to sit in a parked
car with the engine running formore than a short period, adjust your heating system to force out- side air into the car by placing theair selector button of the heater in the FRESH AIR position and mode control in the VENT position. Setthe fan at high speed and the con- trols in any position desired.EMISSION CONTROL SYS- TEMS
ZH010A1-E
(Not all models)
Your Hyundai is equipped with an
emission control systems. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control sys- tem (For a Petrol Engine)
(2) Evaporative emission control sys- tem (For a Petrol Engine)
(3) Exhaust emission control system
In order to assure the proper function
of the emission control system, it is recommended that you have your car inspected and maintained by anauthorised Hyundai dealer in accor- dance with the schedule in this manual.

10INDEX
2
A Air Cleaner Filter ........................................................ 6-13
Air Conditioning
Maintenance ........................................................... 6-21
Operation ................................................................ 1-96
Switch ..................................................................... 1-96
Airbag ........................................................................ 1-40
Antenna ................................................................... 1-107
Apperance Care ........................................................... 4-1
Ashtray ...................................................................... 1-68
Automatic Heating and Cooling Control System ........ 1-98
BBattery ....................................................................... 6-27
Bi-Level Heating ........................................................ 1-94
Bonnet Release ......................................................... 1-83
Brake
Anti-lock system (ABS) .......................................... 2-21
Brake system checking .......................................... 6-19
Effective braking ..................................................... 2-22
Fluid ........................................................................ 6-19
Pedal clearance ...................................................... 6-24
Pedal free-play ........................................................ 6-23
CCatalytic Converter ...................................................... 7-3
Centre Console Compartment ....................................1-74
Child Restraint System .............................................. 1-31
Child-Proof Rear Door Lock ....................................... 1-10Cigar Lighter
.............................................................. 1-67
Clock ......................................................................... 1-66
Clutch
Checking fluid ......................................................... 6-20
Pedal free-play ........................................................ 6-23
Cooling Fans ............................................................. 6-28
Cruise Control ............................................................ 1-86
DDaily Operating Checks ............................................... 6-4
Defrosting/Defogging .................................................. 1-95
Door Central door locks .................................................. 1-11
Locking, unlocking front door with a key .................. 1-9
Drink Holder ............................................................... 1-69
Drive Belts ................................................................. 6-24
Driving
Driving for economy ............................................... 2-23
Smooth corneri ng .................................................... 2-24
Winter motoring ...................................................... 2-24
E EGR system ................................................................ 7-5Emission Contro l System ............................................ 7-1
Engine
Before starting the engine ........................................ 2-3 Compartment (3.5 V6) .............................................. 6-2
Compartment (2.9 CRDi) ........................................... 6-3
Coolant ..................................................................... 6-9

10
INDEX
3
Coolant temperature gauge .....................................1-57
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-4 Starting ..................................................................... 2-5
Engine Exhaust Can Be Dangerous! ........................... 2-2
F Fan Speed Control ................. .........................1-90, 1-101
Fog Light Switch Front ....................................................................... 1-62
Rear ........................................................................ 1-62
Four-Wheel Drive(4WD) ............................................. 2-14
Front Door Edge Warning Light ................................. 1-84
Front Seats
Adjustable head restraints ...................................... 1-17
Adjusting seatback angle ....................................... 1-17
Driver's seat lumbar support control .......................1-18
Seat adjust ment ..................................................... 1-16
Seat cushion height adjustment ............................. 1-19
Seat fore/aft adjustment ......................................... 1-16
Fuel Capacity ................................................................... 9-2
Gauge ..................................................................... 1-57
Recommendations .................................................... 1-2
Fuel-Filler Flap Remote release ........................................................ 1-2
Full-time 4WD Operation ............................................ 2-17
Fusible Links ............................................................. 6-25G
Glove Box ................................................................. 1-73
H Hatchback Door ......................................................... 1-78
Hazard Warning System ............................................ 1-65
Headlight Aiming Adjustment..................................... 6-33
Headlight Bulbs Replacement ....................................6-31
Headlight Leveling Device S ystem ............................1-85
Heated Front/Rear Window .. ......................................1-65
Heating and Cooling Control ......................................1-89
Heating and Ventilation
Air flow control ............................................. 1-91, 1-102
Air intake control ......................................... 1-91, 1-101
Defrosting/Defogging ............................................... 1-95
Fan speed control ........................................ 1-90, 1-101
Temperature control ................................................ 1-83
High-Mounted Rear Stop Light ...................................1-82
Horn ........................................................................... 1-84
I Ignition Switch ............................................................. 2-3
Illuminated ignition switch ......................................... 1-8
Immobiliser System ..................................................... 1-5
Indicator and Warning Lights ..................................... 1-50
Instrument Cluster and Indicator Lights ..................... 1-46
Interior Light ............................................................... 1-72
Interior Rearview Mirror .............................................. 1-77
Intermittent Wi pe Facility ........................................... 1-64