catalytic converter Hyundai Terracan 2005 Owner's Manual

1FEATURES OF YOUR HYUNDAI
4KEYS
o Don't let the engine idle longer than 3 minutes for a catalytic converter equipped engine.
o Don't tow a trailer during the first
2,000 km (1,200 miles) of opera-tion. B030A01A-AAT For greater convenience, the same key operates all the locks in your Hyundai. However, because the doors can be locked without a key, carrying a spare key is recommended in caseyou accidentally lock one key inside the car.B030A01HR
B020B01FC-GAT During the First 1,000 Km (600 Miles) (Diesel Engine) No formal "break-in" procedure is re- quired with your new Hyundai. How-ever, you can contribute to the eco- nomical operation and durability of your Hyundai by observing the followingrecommendations during the first 1,000 km (600 miles).
o While driving, keep your engine
speed (rpm, or revolutions per minute) within 3,000 rpm.
o While driving, keep under three quar- ters of maximum speed.
o Use moderate acceleration. Don't start, depress the accelerator pedal fully.
o For the first 300 km (200 miles), try to avoid hard stops. o Don't lug the engine (in other words,
don't drive so slowly in too high a gear that the engine "bucks": shift to a lower gear).
o Whether going fast or slow, vary
your speed from time to time.
o Don't let the engine idle longer than
3 minutes at one time.
o Don't tow a trailer during the first 1,000 km (600 miles) of operation.

1FEATURES OF YOUR HYUNDAI
60
Your Hyundai is equipped with dual- diagonal braking systems. This meansyou still have braking on two wheels even if one of the dual systems should fail. With only one of the dual systemsworking, more than normal pedal travel and greater pedal pressure are re- quired to stop the car. Also, the car willnot stop in as short a distance with only half of the brake system working. If the brakes fail while you are driving, shiftto a lower gear for additional engine braking and stop the car as soon as it is safe to do so.
B260J01S-GAT Charging System Warning Light
The charging system warning light should come on when the ignition isturned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunc-tion in the electrical charging system. If the light comes on while you are driv- ing, stop, turn off the engine and checkunder the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt.And then, have the system checked by your Hyundai dealer.
CAUTION:
If the drive belt (generator belt) is loosen, broken, or mission whilethe vehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
! B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a door is not completely closed. B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you shouldadd fuel as soon as possible. Driving with the fuel level warning light on or with the fuel level below "E" can causethe engine to misfire and damage the catalytic converter.
B260A01B-GAT
Front Fog Indicator Light
This front fog indicator light comes on whenever the front fog lamp switchesare on.

Emission Control Systems ........................................... 7-2
Catalytic Converter ...................................................... 7-3
EGR System ................................................................ 7-5
7
EMISSION CONTROL SYSTEMS
7

7
EMISSION CONTROL SYSTEMS
3
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CATALYTIC CONVERTER
H020A01A-AAT
; For a Gasoline Engine
All Hyundai vehicles are equipped
with a monolith type three-way cata- lytic converter to reduce the carbonmonoxide, hydrocarbons and nitro- gen oxides contained in the exhaust gas. Exhaust gases passing throughthe catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts ofunburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard.This risk may be reduced by observ- ing the following: WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera-tures can result from improper operation of the electrical, igni- tion or multiport electronic fuelinjection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealer inspect and repair the problem as soon aspossible.
o Avoid driving with a very low
fuel level. Running out of gaso-line may cause the engine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for peri-
ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter
o Do not touch the catalytic con-
verter or any other part of the exhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.
H020A01HP-D

7EMISSION CONTROL SYSTEMS
4
!
H020D01HP-GAT ; For a Diesel Engine (If Installed)
WARNING:
o Use diesel only.
o Maintain the engine in good operating condition. Extremely high catalytic converter tempera- tures can result from improperoperation of the electrical, igni- tion or electronic fuel injection.
o If your engine stalls, pings, or is hard to start, have your Hyundaidealer inspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of dieselmay cause the engine to stop and result in damage to the cata- lytic converter.
o Avoid idling the engine for peri- ods longer than 10 minutes.
o The vehicle should not be pushed or pulled to get started.This may cause the catalyticconverter to overheat and cre- ate a fire hazard.
Catalytic Converter H020A01HP
All Hyundai vehicles are equipped with oxidation type catalytic converterto reduce the carbon monoxide, hy- drocarbons and particulates contained in the exhaust gas. o Do not touch the catalytic con-
verter or any other part of theexhaust system while the cata- lytic converter is hot. Shut off the engine, wait for at least onehour before touching the cata- lytic converter or any other part of the exhaust system.
o Remember that your Hyundai
dealer is your best source ofassistance.
o Do not stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. These materials might contact the hot catalytic converter and afire might result.

10INDEX
2
A Air bag ....................................................................... 1-47
Air Cleaner Filter ....................................................... 6-15
Air Conditioning Care ....................................................................... 6-24
Filter ........................................................... 1-118, 6-26 Operation ................................................... 1-110, 6-25
Switch ................................................................... 1-110
Antenna ................................................................... 1-140
Ashtray ...................................................................... 1-81
Audio Fault Code .................................................... 1-137
Automatic Heating and Cooling Control System .... 1-112
B
Battery ............................................................. 2-26, 6-32 Bi-Level Heating ...................................................... 1-108
Brake
Anti-lock brake system (ABS) ................................ 2-21
Checking the brakes .............................................. 6-22
Fluid ....................................................................... 6-23
Pedal clearance ..................................................... 6-29
Pedal free-play ....................................................... 6-28
Practices ................................................................ 2-22
Breaking-In your New Hyundai ................................... 1-3C
Care of Cassette Tapes ....................
..................... 1-139
Care of Discs .......................................................... 1-138
Cargo Security Screen.............................................. 1-94
Cassette Tape Player Operation (H240) ................1-124
Cassette Tape Player Operation (H280) ................1-129
Catalytic Converter ..................................................... 7-3
CD Auto changer (H 280) .............................. 1-92, 1-134
Center Console Compartment ..................................1-87
Center console armrest .................... ..................... 1-88
Center console box ................................................ 1-87
Child Restraint System............................................. 1-39
Child-Protector Rear Door Lock ...............................1-12
Cigarette Lighter ....................................................... 1-80
Clock ......................................................................... 1-79
Clutch Checking fluid ........................................................ 6-24
Pedal free-play ....................................................... 6-28
Combination Light
Daytime running lights .... .......................................1-74
Headlight flasher .................................................... 1-75
Headlight swi tch ..................................................... 1-73
High-beam swi tch .................................................. 1-74
Lane change si gnal ................................................ 1-73
Parking light auto cut ............................................. 1-74
Turn signal oper ation............................................. 1-73
Compact Disc Player Operation (H 280) .................1-131
Cooling Fans ............................................................. 6-34

10
INDEX
3
Corrosion protection Cleaning the interior ................................................. 4-6
Protecting your Hyundai from corrosion .................. 4-2
Washing and waxing ................................................ 4-4
Cruise Control ......................................................... 1-100
D Defrosting/Defogging ............................................... 1-109
Door
Locking and unlocking front door with a key ........1-11
Drink Holder .............................................................. 1-82
Drive Belts ...................................................... 6-25, 6-29
Driving
Driving for econom y ............................................... 2-23
Smooth cornering ................................................... 2-25
Winter driving ......................................................... 2-25
E Emission Control Syst em ........................................... 7-1
Catalytic converter ................................................... 7-3
EGR System ............................................................ 7-5
Engine Before starting the engine ....................................... 2-3 Compartment (3.5 V6) ............................................. 6-2
Compartment (2.5 TCI) ............................................ 6-3
Compartment (2.9 CRDi) ......................................... 6-4 Coolant ................................................................... 6-11
Coolant temper ature gauge ................................... 1-65If the engine
overheats ............................................ 3-4
Number .................................................................... 8-2
Oil ............................................................................. 6-6
Starting ..................................................................... 2-5
Engine Exhaust Can Be Dangerous ........................... 2-2
FFan Speed Control ...................................... 1-104, 1-115
Fog Light Switch
Front ....................................................................... 1-75
Rear ....................................................................... 1-75
Four-Wheel Drive (4WD) ........... ............................... 2-14
Front Seats
Adjustable front seats ............................................ 1-18
Adjustable headrest s .............................................. 1-19
Adjusting seat forward and rear ward..................... 1-18
Adjusting seatback angle .......................................1-19
Front/Rear Window Defroster Sw itch....................... 1-78
Fuel
Capacity ................................................................... 9-2
Diesel ....................................................................... 1-2
Gauge .................................................................... 1-65
Unleaded gasolin e ................................................... 1-2
Fuel Filler Lid Remote release ...................................................... 1-96
Full-time 4WD Operation ............... ........................... 2-17
Fuses ........................................................................ 6-30

1CONTROLS AND EQUIPMENT
52
SB2100I-EDoor Ajar Warning Light
B260M01A-AAT Low Fuel Level Warning Light
B260A01B-GAT
Front Fog Indicator Light B260K01B-EAT
Hatchback Door OpenWarning Light
B260B01HP-EAT SRS (Airbag) ServiceReminder Indicator (SRI)
!
B260J01S-EAT
Charging System Warn- ing Light
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing whilst thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt also drivesthe water pump.
The charging system warning light should come on when the ignition is turned on, then go out when the engine is running. If the light stays on whilst theengine is running, there is a malfunction in the electrical charging system. If the light comes on whilst you are driving,stop, turn off the engine and check under the bonnet. First, make certain the generator drive belt is in place. If itis, check the tension of the belt. And then, have the system checked by your Hyundai dealer. Front fog indicator light comes on when-ever the fog light switch is on. The door ajar warning light warns you that a door is not completely closed. Ensure that the light is extinguished prior to driving the vehicle. The low fuel level warning light comes on when the fuel tank is approachingempty. When it comes on, you should add fuel as soon as possible. Driving with the fuel level warning light on orwith the fuel level below "E" can cause the engine to misfire and damage the catalytic converter. This light remains on unless the hatch-back door is completely closed and latched. The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after the ignition key is turned to the "ON" position or after the engineis started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not flash, or continuously remains on after flashing for about 6 seconds whenyou turned the ignition key to the "ON" position or started the engine, or if it comes on whilst driving, have the SRSinspected by an authorised Hyundai Dealer.

Exhaust Gas Warning .................................................. 7-2
Emission Control System ............................................. 7-2
Catalytic Converter ...................................................... 7-3
EGR System ................................................................ 7-5
7
EMISSION CONTROL SYSTEMS
7

7
EMISSION CONTROL SYSTEMS
3
DH010B1-E
1. Crankcase Emission Control System ; For a Petrol Engine
The positive crankcase ventilation
system is employed to prevent air pollution caused by blow-by gases being emitted from the crankcase.
This system supplies fresh air to the
crankcase through the air cleaner.Inside the crankcase, the fresh airmixes with blow-by gases, then passes through the PCV valve into the intake system.
ZH010C1-E
2. Evaporative Emission Control System ; For a Petrol Engine
The Evaporative Emission Control
System is designed to prevent fuel vapors from escaping into the atmo-sphere. Canister
Whilst the engine is inoperative, fuel
vapors generated inside the fuel tankare absorbed and stored in the canis-ter. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction systemthrough the purge control solenoid valve. Purge Control Solenoid Valve
The purge control solenoid valve is
controlled by the ECU; when the en- gine coolant temperature is low, and during idling, it closes, so that evapo- rated fuel is not taken into the surgetank. After engine warm-up, during ordinary driving, it opens to introduce evaporated fuel to the surge tank.
SH010D1-E
3. Exhaust Emission Control System
The exhaust emission control system
is a highly effective system which controls exhaust emission while main- taining good vehicle performance.
Catalytic Converter H020A01HP-D
CATALYTIC CONVERTER ; For a Petrol Engine
YH040A2-E The catalytic converter is part of the exhaust emission control system. Its purpose is to remove certain engineemission products from the engine's exhaust. It looks something like a muffler and is located underneath thecar in the exhaust system.