adjust Hyundai Terracan 2006 Owner's Manual

5VEHICLE MAINTENANCE REQUIREMENTS
10
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-EAT o Exhaust pipe and sliencer Visually inspect the exhaust pipes, sliencer and hangers for cracks, dete- rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT
o Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque.
F070M01B-AAT
o Steering gear box, linkage & boots/lower arm ball joint, upper arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in the steering wheel. Check the linkage for bends or dam-
age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oil contamination and proper tension. Replace or adjust it ifnecessary.
F070P01HP-AAT
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged partsand, if necessary, repack the grease.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance ac- cording to the relevant shop manual ifnecessary.

Engine Compartment ................................................... 6-2
Daily Operating Checks ............................................... 6-4
Engine Oil ..................................................................... 6-4
Engine Oil and Filter Replacement .............................. 6-8
Engine Coolant Checking and Replacing .................... 6-9
Changing the Air Cleaner Filter ...................................6-12
Manual Transmission Lubricant ..................................6-15
Automatic Transmission Lubricant ..............................6-16
Brake System Checking ............................................. 6-18
Checking the Clutch Fluid ........................................... 6-19
Air Conditioning System Maintenance ........................ 6-20
Changing the Climate Control Air Filter .. ....................6-22
Checking Engine Drive Belts ...................................... 6-24
Fusible Links ............................................................... 6-25
Battery Mai ntenance ................................................... 6-27
Checking Electric Cooling Fans .................................6-29
Power Steering Fluid Level ......................................... 6-29
Fuel Filter ..................................................................... 6-30
Replacing Headlight Bulbs .......................................... 6-31
Headlight Aiming Adjustment ...................................... 6-33
Bulb Wattages ............................................................. 6-35
Fuse Panel D escription ............................................... 6-36
OWNER MAINTENANCE
6
6

6 OWNER MAINTENANCE
4DAILY OPERATING CHECKS
SG020B1-E The following items should be checked on a daily basis or whenever the vehicle is refuelled, whichever occurssooner.
o Engine oil level.
o Coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer op-
eration.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mir- rors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily operating checks indicate that any item of equipment related to the safety or roadworthiness of the ve-hicle is not functioning correctly.ENGINE OIL
G030A01FC-EAT The correct engine oil level is of para-
mount importance. An excessively high or low oil level may result inirreparable damage being sustained by the engine. The engine oil level must be checked on a daily basis,whenever the vehicle is refuelled or before starting a long trip, whichever occurs sooner.
In addition, it is imperative that only
an approved grade and specificationof oil is used to avoid the possibility ofserious engine damage and prema- ture wear. The use of "budget price" oil is a false economy that must beavoided if the maximum reliability and useful life is to be obtained from the vehicle.MAINTENANCE PRECAU- TIONS
G020D01TG-EAT Improper or incomplete service may
result in problems. This section gives instructions only for the maintenanceitems that are easy to perform.
Several procedures should be done by
Hyundai authorised repairer.
NOTE: Improper owner maintenance dur-
ing the warranty period may affect warranty coverage.

6
OWNER MAINTENANCE
21
SG140D1-E
Off Season Maintenance
The air conditioning must be run for ten minutes or so weekly during peri- ods when the system would not nor- mally be used to ensure that thecompressor and seals are lubricated. If this precaution is not observed the compressor seals may become stuckto the compressor shaft and dam- aged when the system is next used resulting in a loss of refrigerant anddamage to the compressor. HPG140B1-E
Compressor Drive Belt The air conditioning compressor drivebelt should be checked to ensurefreedom from damage or excessive wear and correct tension. The belt tension is correct when the belt de-flects by about 0.3 inches (8 mm) when a force of 98 N is applied to the belt halfway between the compressorand crankshaft pulleys. Adjustment of the belt should be entrusted to a Hyundai authorised repairer. NOTE: The compressor drive belt tension for diesel engine is adjusted auto- matically.
G140D01HP
Crankshaft pulley
Petrol Engine
COMP.pulley
Tension pulley
G140D03HP
Diesel Engine
Generator pulley
Water pump pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crank shaft pulley

6
OWNER MAINTENANCE
23
To check the steering wheel free-play, stop the car with the wheels pointedstraight ahead and gently move the steering wheel back and forth. Use very light finger pressure and be sen-sitive to changes in resistance that mark the limits of the free-play. If the free-play is greater than speci- fied, have it inspected by your Hyundai authorised repairer and adjusted or repaired if necessary. YG170A1-E
Clutch Pedal
The clutch pedal freeplay must lie
within the limits shown. Incorrect free-play can result in premature wear of the clutch linings and release bearing. Excessive free-play can result in gearselection difficulties. If the free-play is incorrect, the clutch
cable should be adjusted by a Hyundaiauthorised repairer. G170A01A-EAT Brake Pedal With the engine off, press down on the brake pedal several times to reducethe vacuum in the brake booster.Then, using your hand, press downslowly on the brake pedal until youfeel a change in resistance. This is the brake pedal free-play. The free- play should be within the limits speci-fied in the illustration. If it is not, have it inspected by your Hyundai authorised repairer and adjusted or repaired ifnecessary.CHECKING THE FREE-PLAY
YG180A1-E
Steering Wheel
Maximum 1.18 in(30 mm)
HHP5044
0.24 ~ 0.51 in. (6 ~ 13 mm)
G160A01HP0.12 ~ 0.31 in. (3 ~ 8 mm)
G160A01HP

6 OWNER MAINTENANCE
24
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490 N (50 Kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat.If the brake pedal clearance is notwithin the limits specified in the illus- tration, have it inspected by your Hyundai authorised repairer and ad-justed or repaired if necessary. HPG190A1-E
ADJUSTING DRIVE BELTS
If a belt is loose, adjust it by:CHECKING BRAKE PEDAL CLEARANCE
2.95 in. (75 mm) G180A01L
G190D01HP
Petrol Engine
Idler pulley
Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
Tension pulley
Tension pulley
COMP. pulley
HHP5049
Diesel Engine
Generator pulley
Tension pulley
COMP. pulley Power steeringpulley
Idler pulley
Auto tensioner Crankshaft pulley Water pump pulley
G180A01A-EAT
CHECKING ENGINE DRIVE BELTS
YG200A1-E
1. With the engine turned off, check the belts for cracks, fraying, or excessive wear. Replace the belt ifit is in poor condition.
2. With your thumb (with a force
approx. 10 kg) press on each beltmidway between the pulleys. Each belt should deflect no more than the amount shown in figure.

6
OWNER MAINTENANCE
25
!
!
1. Loosen the adusting bolts just
enough so that the components can be moved.
2. Whilst pulling outward on the pry bar
or screwdriver, test the belt deflec-tion with your thumb.
3. After tightening the adjusting bolts, be sure to recheck the belt tension. Overtightening drive belts can cause excessive wear and failurein driven components and belts.
WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en-gine. The fusible link prevents damage tothe wiring harness in the event of anelectrical system malfunction. Failure of a fusible link is indicative of a serious overload condition havingoccurred and therefore the electrical system should be checked by a Hyundai authorised repairer before areplacement link is fitted.
WARNING:
Under no circumstances should afusible link be replaced with any- thing other than a new link of the same rating. The use of higherrated links or other means of con- necting the circuit will create a potential fire hazard.
FUSIBLE LINKS
DG200A1-E
G200A01HP-E
Bad
Good
G200A02HP-E
Bad Good
Engine Compartment Fuse and Relay Box #1
Engine Compartment Fuse and Relay Box #2

6
OWNER MAINTENANCE
33
Before performing aiming adjustment, make sure of the following.HEADLIGHT AIMING AD- JUSTMENT
G290A01HP-EAT
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placevehicle at a distance of 118.1 in. (3m) from the test wall.
3. Ensure that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tyre,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the bonnet.
6. Draw the vertical line (through the centre of each headlight) and thehorizontal line (through the centre of each headlight) on the aiming screen.
(1) Horizontal line dimension from


Horizontal aiming
Vertical aiming
G290B01HP
G290B02HP
Horizontal aiming
Vertical aiming
ground :Low Beam : 35.1 in.(894 mm) High Beam : 33 in. (839 mm)
(2) Distance between each vertical line :Low Beam : 51.8 in. (1,316 mm) High Beam : 42.4 in. (1,076 mm)
!WARNING:
The halogen bulbs contain gas un-
der pressure and if impacted could shatter, resulting in flying fragments.Always wear eye protection when servicing the bulb. Protect the bulb against abrasions or scratches andagainst liquids when lighted. Turn the bulb on only when installed in a headlight. Replace the headlight ifdamaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care. G270A03O

6 OWNER MAINTENANCE
34
G290B01HP-EAT
Adjustment After Headlight As- sembly Replacement
If the vehicle has had front body repair
and the headlight assembly has been replaced, the headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch (Low Beam or HighBeam Position).
1. Adjust headlights so that main axis of light is parallel to centre line ofthe body and is aligned with point"P" shown in the illustration.
2. Dotted lines in the illustration show
the centre of headlights.
"H"Horizontal centre line of headlightsfrom ground : Low Beam : 35.1 in. (894 mm) High Beam : 33 in. (839 mm) "W" Distance between each headlight centre :
Low Beam : 51.8 in. (1,316 mm) High Beam : 42.4n. (1,076 mm) "L" Distance between the headlights and the wall that the lights are tested against : Low Beam : 118.1 in. (3,000 mm) High Beam : 118.1in. (3,000 mm)
G290B02HP-E
G290B01HP-D
L
W
Cut-off line
Ground
line "P"
Horizontal line
Vertical line
1.5 in.(38 mm)

H
H
L
W
Cut-off line
Ground line "P"
Horizontal line
Vertical
0.83 in. (21mm) 1.54 in.(39 mm)
H
H
line
And then, draw a parallel line at 1.50 in. (38 mm) under the horizontal line incase of adjusting the low beam or at 0.83 in. (21 mm) under the horizontal line in case of adjusting the high beam.
7. Adjust each cut-off line of the low
beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line witha phillips screwdriver - HORIZON-TAL AIMING.

7EMISSION CONTROL SYSTEMS
2
Inspect the exhaust systemWhenever a change is noticed in the
sound of the exhaust system, the underside or rear of the vehicle maybe damaged. You should inspect the exhaust system each time the car is raised for lubrication or oil change. To check condition
1. Holes and gas leaks due to corro- sion, damage, etc., should be recti- fied.
2. The joints should be checked for loose connections and gas leakage.
3. The hanger rubber and brackets
should be checked for damage.EXHAUST GAS WARNING
H030A01HP-EAT Exhaust gases contain carbon monox- ide, a potentially toxic gas that is colorless and odorless. Avoid breath-ing exhaust gases.
o Do not run the engine in confined areas, such as garages, any longer than necessary to move the car inor out.
o Do not drive with the tailgate door
open. An open tailgate door maydraw exhaust gases into the pas- senger compartment. If you must drive with the tailgate door open,drive only with all the windows wide open and the blower motor on high speed.
o If it is necessary to sit in a parked
car with the engine running formore than a short period, adjust your heating system to force out- side air into the car by placing theair selector button of the heater in the FRESH AIR position and mode control in the VENT position. Setthe fan at high speed and the con- trols in any position desired.EMISSION CONTROL SYS- TEMS
ZH010A1-E
(Not all models)
Your Hyundai is equipped with an
emission control systems. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control sys- tem (For a Petrol Engine)
(2) Evaporative emission control sys- tem (For a Petrol Engine)
(3) Exhaust emission control system
In order to assure the proper function
of the emission control system, it is recommended that you have your car inspected and maintained by a Hyundaiauthorised repairer in accordance with the schedule in this manual.