warning Hyundai Tiburon 2003 Service Manual

DRIVING YOUR HYUNDAI
2- 5 o Be sure the car is completely stopped be-
fore you attempt to shift into reverse. The
transaxle can be damaged if you do not. To
shift into reverse, depress the clutch, move
the shift lever to neutral, wait three seconds,
then shift to the reverse position.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful when
braking, accelerating or shifting gears. On a
slippery surface, an abrupt change in vehi-
cle speed can cause the drive wheels to
lose traction and the vehicle to go out of
control.
WARNING:o The risk of rollover is greatly increased if
you lose control of your vehicle at high-
way speeds.
o Loss of control often occurs if two or
more wheels drop off the roadway and
the driver oversteers to reenter the road-
way.
o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slow
down before pulling back into the travel
lanes.
o In a collision crash, an unbelted person
is significantly more likely to die than a
person wearing a seatbelt.
HGK174 C090A03Y-AAT
AUTOMATIC TRANSAXLE
The highly efficient Hyundai automatic transaxle
has four forward speeds and one reverse speed.
The individual speeds are selected automati-
cally, depending on the position of the speed
selector lever. The selector lever has 2 gates;
the main gate and the manual gate.
NOTE:For information on manual gate operation,
refer to "Sports Mode".
In the main gate, the selector lever has 4
positions, and is equipped with a button to avoid
inadvertent wrong selection.
NOTE:Depress the brake pedal and push the
button when shifting.
Push the button when shifting.
The selector lever can be shifted freely.
The first few shifts on a new vehicle, or if the
battery has been disconnected, may be
somewhat abrupt. This is a normal condi-
tion, and the shifting sequence will adjust
after shifts are cycled a few times by the
T.C.M (Transmission Control Module).
C070E02GK-AATRECOMMENDED SHIFT POINTS
The shift points as shown below are recom-
mended for optimum fuel economy and perfor-
mance.
1-2
2-3
3-4
4-5 Shift
from-toRecommended
15 mph (20 km/h)
25 mph (40 km/h)
35 mph (55 km/h)
45 mph (75 km/h)

DRIVING YOUR HYUNDAI
2- 8 o Always use the parking brake. Do not de-
pend on placing the transaxle in “P” to keep
the car from moving.
o Exercise extreme caution when driving on a
slippery surface. Be especially careful when
braking, accelerating or shifting gears. On a
slippery surface, an abrupt change in vehi-
cle speed can cause the drive wheels to
lose traction and the vehicle to go out of
control.
WARNING:o Avoid high cornering speeds.
o Do not make quick steering wheel move-
ments, such as sharp lane changes or
fast, sharp turns.
o Always wear your seat belts.
o The risk of rollover is greatly increased if
you lose control of your vehicle at high-
way speeds.
o Loss of control often occurs if two or
more wheels drop off the roadway and
the driver oversteers to reenter the road-
way.
o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slow
down before pulling back into the travel
lanes.
o In a collision crash, un unbelted person
is significantly more likely to die than a
person wearing a seatbelt.o Don’t “ride” the brake pedal. Resting your
foot on the brake pedal while driving can be
dangerous because it can result in the brakes
overheating and losing their effectiveness. It
also increases the wear of the brake compo-
nents.
o If a tire goes flat while you are driving, apply
the brakes gently and keep the car pointed
straight ahead while you slow down. When
you are moving slowly enough for it to be
safe to do so, pull off the road and stop in a
safe place.
o If your car is equipped with an automatic
transaxle, don’t let your car creep forward.
To avoid creeping forward, keep your foot
on the brake pedal when the car is stopped.
o Use caution when parking on a hill. Engage
the parking brake and place the gear selec-
tor lever in “P” (automatic transaxle) or in
first or reverse gear (manual transaxle). If
your car is facing downhill, turn the front
wheels into the curb to help keep the car
from rolling. If your car is facing uphill, turn
the front wheels away from the curb to help
keep the car from rolling. If there is no curb
or if it is required by other conditions to keep
the car from rolling, block the wheels.
o Under some conditions your parking brake
can freeze in the engaged position. This is
most likely to happen when there is an
accumulation of snow or ice around or near
the rear brakes or if the brakes are wet. If
there is a risk that the parking brake may
freeze, apply it only temporarily while you
C130A01A-AATGOOD BRAKING PRACTICES
WARNING:
Nothing should be carried on top of the
shelf panel behind the rear seat. If there
were an accident or a sudden stop, such
objects could move forward and cause dam-
age to the vehicle or injure the occupants.
o After being parked, check to be sure the
parking brake is not engaged and that the
parking brake indicator light is out before
driving away.
o Driving through water may get the brakes
wet. They can also get wet when the car is
washed. Wet brakes can be dangerous!
Your car will not stop as quickly if the brakes
are wet. Wet brakes cause the car to pull to
one side. To dry the brakes, apply the brakes
lightly until the braking action returns to
normal, taking care to keep the car under
control at all times. If the braking action does
not return to normal, stop as soon as it is
safe to do so and call your Hyundai dealer
for assistance.
o Don’t coast down hills with the car out of
gear. This is extremely hazardous. Keep the
car in gear at all times, use the brakes to
slow down, then shift to a lower gear so that
engine braking will help you maintain a safe
speed.

DRIVING YOUR HYUNDAI
2- 9
C120A02A-AATANTI-LOCK BRAKE SYSTEM
(If installed)
The Anti-Lock Brake System (ABS) is designed
to prevent wheel lock-up during sudden braking
or on hazardous road surfaces. The ABS con-
trol module monitors the wheel speed and con-
trols the pressure applied to each brake. Thus,
in emergency situations or on slick roads, ABS
will increase vehicle control during braking.
NOTE:During ABS operation, a slight pulsation
may be felt in the brake pedal when the
brakes are applied. Also, a noise may be
heard in the engine compartment while brak-
ing. These conditions are normal and indi-
cate that the anti-lock brake system is func-
tioning properly.
C300A03Y-GATTRACTION CONTROL SYSTEM (TCS)
(If installed)
HGK156A
put the gear selector lever in “P” (automatic)
or in first or reverse gear (manual transaxle)
and block the rear wheels so the car cannot
roll. Then release the parking brake.
o Do not hold the vehicle on the upgrade with
the accelerator pedal. This can cause the
transmission to overheat. Always use the
brake pedal or parking brake.WARNING:ABS will not prevent accidents due to im-
proper or dangerous driving maneuvers.
Even though vehicle control is improved
during emergency braking, always maintain
a safe distance between you and objects
ahead. Vehicle speeds should always be
reduced during extreme road conditions.
The braking distance for cars equipped with
an anti-lock braking system may be longer
than for those without it in the following
road conditions.
o Driving on rough, gravel or snow-cov-
ered roads.
o Driving with tire chains installed.
o Driving on roads where the road surface
is pitted or has different surface height.
During these conditions the vehicle should
be driven at reduced speeds. The safety
features of an ABS equipped vehicle should
not be tested by high speed driving or cor-
nering. This could endanger the safety of
yourself or others.On slippery road surfaces, the traction control
system (TCS) limits the drive wheels from spin-
ning excessively, thus helping the car to accel-
erate. It also provides sufficient driving force
and steering performance as the car turns at
accelerated speeds.
SLIP Control
Limits the drive wheels from spinning exces-
sively during starting or while making accelerat-
ed turns on slippery roads to avoid losing the
driving force of the front wheels.
Driving hintsTCS does not actively apply brakes. Be sure to
decelerate the car sufficiently before entering
curves.

DRIVING YOUR HYUNDAI
2- 10
C140A01A-AAT
DRIVING FOR ECONOMY
You can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full-
throttle shifts and maintain a steady cruising
speed. Don't race between stoplights. Try to
adjust your speed to that of the other traffic
so you don't have to change speeds unnec-
essarily. Avoid heavy traffic whenever pos-
sible. Always maintain a safe distance from
other vehicles so you can avoid unneces-
sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you
drive, the more fuel your car uses. Driving at
a moderate speed, especially on the high-
way, is one of the most effective ways to
reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also
increase wear on these components. In ad-
dition, driving with your foot resting on the
brake pedal may cause the brakes to over-
heat, which reduces their effectiveness and
may lead to more serious consequences.
C300B01GK-GATTCS ON/OFF Mode
In the TCS ON mode, the indicator in the
instrument cluster will not be illuminated.
To switch the TCS OFF mode, press the TCS
switch . To switch the TCS mode, press the
TCS switch again. In the TCS OFF mode, the
SLIP control will be deactivated and the TCS-
OFF indicator in the instrument cluster will be
illuminated.
NOTE:1) Turn off the engine. Then restart the
engine, and the TCS mode will automati-
cally turn ON.
2) When the traction control is operating
properly, you can feel a slight pulsation
CAUTION:When the TCS indicator blinks, SLIP control
has been activated. It also means that the
road is slippery or your car is accelerating
excessively. In this situation, release foot
pressure from the accelerator pedal and
maintain moderate speed.
WARNING:Traction control is only a driving aid; all
normal precautions for driving in inclement
weather and on slippery road surfaces
should be observed.
C300D01GK-GAT
Indicator and Warning
The indicator should illuminate when the igni-
tion key is turned to ON or START but should
go out after three seconds.
If the indicator does not illuminate, or the TCS
indicator does not go out after 3 seconds, have
it checked by an authorized dealer.
Should there be any unusual conditions in the
device, TCS-OFF either illuminates or blinks as
a warning.
If TCS-OFF illuminates or blinks, pull your car
to a safe place and stop the engine.
Then, start the engine again to check if the
TCS-OFF indicator goes out.
If the indicator remains lit even after the engine
has been started, have your car checked by an
authorized Hyundai dealer.in the vehicle. This is only the effect of
brake control and indicates nothing un-
usual.
3) When the engine starts, a click is heard
from the engine compartment; however,
this is only the sound of traction control
being checked.
4) When moving out of the mud or fresh
snow, pressing the accelerator pedal may
not cause the engine speed to increase.
NOTE:1) When TCS-OFF illuminates or blinks, trac-
tion control is automatically deactivated
for safety.
2) This warning function is not provided
when the driver selects the TCS-OFF
mode.

DRIVING YOUR HYUNDAI
2- 14
Gross axle weight Gross vehicle weightSSA2200D
Lbs. (kg)
Maximum Towable Weight
Trailer
1000 (453)Tongue
100 (45)
CAUTION:The following specifications are recommend-
ed when towing a trailer. The loaded trailer
weight cannot safely exceed the values in
the chart below.
WARNING:Improperly loading your car and trailer can
seriously affect its steering and braking per-
formance causing a crash which could cause
serious injury or death.
C190E01GK-AATTrailer Weight Limit
Tongue load Total trailer weightSSA2200B C190D01S-AAT
Safety Chains
Should the hitch connection between your car
and the trailer or vehicle you are towing fail, the
trailer or vehicle could wander dangerously
across other lanes of traffic and ultimately leave
the roadway. To eliminate this potentially dan-
gerous situation, safety chains, attached be-
tween your car and the trailer or towed vehicle,
are required in most states.
Tongue loads can be increased or decreased
by redistributing the load in the trailer.
This can be verified by checking the total weight
of the loaded trailer and then checking the load
on the tongue.
NOTE:1. Never load the trailer with more weight in
the back than in the front. About 60% of
the trailer load should be in the front half
on the trailer and the remaining 40% in
the rear.
2. The total gross vehicle weight with trailer
must not exceed the Gross Vehicle Weight
Rating (GVWR) shown on the vehicle
identification plate (see page 8-1). The
total gross vehicle weight is the com-
bined weight of the vehicle, driver, all
passengers and their luggage, cargo,
hitch, trailer tongue load and other op-
tional equipment.
3. The front or rear axle weight must not
exceed the Gross Axle Weight Rating
(GAWR) shown on the vehicle identifica-
tion plate (see page 8-1). It is possible
that your towing package does not ex-
ceed the GVWR but exceeds the GAWR.
Improper trailer loading and/or too much
luggage in the trunk can overload the
rear axle. Redistribute the load and check
the axle weight again.

WHAT TO DO IN AN EMERGENCY
3-1
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".D020A02A-AATJUMP STARTING3. WHAT TO DO IN AN
EMERGENCY
D010A01A-AATIF THE ENGINE WILL NOT START
CAUTION:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
D010B02A-AATIf Engine Doesn’t Turn Over or Turns
Over Slowly
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
D010C01A-AATIf Engine Turns Over Normally but Does
Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and
spark plugs. Reconnect any that may be
disconnected or loose.
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call a
Hyundai dealer or seek other qualified as-
sistance.
D010D01A-AAT
If the Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
3
D010B01GK
HGK184Battery
HGK184A
DOHC
V6
Battery

WHAT TO DO IN AN EMERGENCY
3-3
WARNING:While the engine is running, keep hair, hands,
and clothing away from moving parts such
as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the en-
gine immediately and call the nearest
Hyundai dealer for assistance.
WARNING:Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause serious
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if the engine cool-
ant has been lost, carefully remove the ra-
diator cap and add engine coolant to bring
the fluid level in the reservoir up to the
halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION:Serious loss of engine coolant indicates
there is a leak in the cooling system and this
should be checked as soon as possible by a
Hyundai dealer.
D040B01A-AAT
Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage
compartment, tighten the bolt firmly with your
fingers until there is no more play in the spare
tire. tire is stored.
2. The spare tire should only be used tempo-
rarily and should be returned to the luggage
compartment as soon as the original tire can
be repaired or replaced.
3. Continuous use at speeds of over 80 km/h
(50 mph) is not recommended.
4. As the temporary spare tire is specifically
designed for your car, it should not be used
on any other vehicle.
5. The temporary spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the temporary spare wheel. If
such use is attempted, damage to these
items or other car components may occur.
6. The temporary spare tire pressure should
be checked once a month while the tire is
stored.
D040A01GK-AATTEMPORARY SPARE TIRE
The following instructions for the temporary
spare tire should be observed:
1. Check inflation pressure as soon as practi-
cal after installing the spare tire, and adjust
to the specified pressure. The tire pressure
should be periodically checked and main-
tained at the specified pressure while the
Inflation Pressure Tire Size
T125/70R 16
60 psi (420 kPa) Spare Tire Pressure
CAUTION:o Do not use snow chains with your tem-
porary spare tire.
o Do not use more than one temporary
spare tire at a time.
HGK190

WHAT TO DO IN AN EMERGENCY
3-6
D060E01A-AAT4. Put the Jack in Place
The base of the jack should be placed on firm,
level ground. The jack should be positioned as
shown in the drawing.
HGK186D060F02E-AAT
5. Raising the Car
After inserting a bar into the wheel nut wrench,
install the bar into the jack as shown in the
drawing. To raise the vehicle, turn the jack
handle clockwise. As the jack begins to raise
the vehicle, double check that it is properly
positioned and will not slip. If the jack is on soft
ground or sand, place a board, brick, flat stone or
other object under the base of the jack to keep
it from sinking.
Raise the car high enough so that the fully
inflated spare tire can be installed. To do this,
you will need more ground clearance than is
required to remove the flat tire.
WARNING:Do not get under the car when it is support-
ed by the jack! This is very dangerous as the
jack could fall and cause serious injury or
death. No one should stay in the car while
the jack is being used.
D060G02Y-AAT6. Changing Wheels
Loosen the wheel nuts and remove them with
your fingers. Slide the wheel off the studs and
lay it flat so it cannot roll away. To put the wheel
on the hub, pick up the spare tire, line up the
holes with the studs and slide the wheel onto
them. If this is difficult, tip the wheel slightly and
get the top hole in the wheel lined up with the
top stud. Then jiggle the wheel back and forth
until the wheel can be slid over the other studs.
HGK232HFC4022
Wrench bar
Wheel nut wrench

WHAT TO DO IN AN EMERGENCY
3-7
D060H02Y-AAT7. Reinstall Wheel Nuts
To reinstall the wheel, hold it on the studs, put
the wheel nuts on the studs and tighten them
finger tight. The nuts should be installed with
their small diameter ends directed inward. Jiggle
the tire to be sure it is completely seated, then
tighten the nuts as much as possible with your
fingers again.
D060H01GKWARNING:Wheels and wheel covers may have sharp
edges. Handle them carefully to avoid pos-
sible severe injury. Before putting the wheel
into place, be sure that there is nothing on
the hub or wheel (such as mud, tar, gravel,
etc.) that interferes with the wheel from
fitting solidly against the hub. If there is,
remove it. If there is not good contact on the
mounting surface between the wheel and
hub, the wheel nuts could come loose and
cause the loss of a wheel. Loss of a wheel
may result in loss of control of the vehicle.
This may cause serious injury or death.
STA3071H
Lower the car to the ground by turning the
wheel nut wrench counterclockwise. Then posi-
tion the wrench as shown in the drawing and
tighten the wheel nuts. Be sure the socket is
seated completely over the nut. Do not stand on
the wrench handle or use an extension pipe
over the wrench handle.
Go around the wheel tightening every other nut
until they are all tight. Then double-check each
nut for tightness. After changing wheels, have a
technician tighten the wheel nuts to their proper
torque as soon as possible.
Wheel nut tightening torque:Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)
D060I01E-AAT8. Lower Vehicle and Tighten Nuts
HGK194

DO-IT-YOURSELF MAINTENANCE
6-5 3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise
with a wrench of the proper size. Be sure
that a drain pan is in position to catch the oil
as it drains out, then remove the drain plug.
WARNING:Be very careful when draining the engine oil
as it may be hot enough to burn you!
4. When the oil has stopped draining, replace
the drain plug using a new washer and
retighten by turning it clockwise.
Tightening torque is:
4.5 ~ 4.0 kgf.m (2.0L)
4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the
proper size. A certain amount of oil will
come out when you remove the filter. So be
sure to have your drain pan in place under-
neath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter
itself. Do not over-tighten. (Tightening
torque : 1.2 ~ 1.6 kgf.m)
Be sure that the mounting surface on the
engine is clean and that the old gasket is
removed completely. Lubricate the new gas-
ket on the filter with clean engine oil before
installation.
7. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.8. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is sug-
gested that it be placed in a sealed container
and taken to a service station for reclama-
tion. Do not pour the oil on the ground or
put it into the household trash.
WARNING:Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin
for prolonged periods of time. Wash your
hands thoroughly with soap and warm wa-
ter as soon as possible after handling used
oil.
G050A01A-AATCHECKING AND CHANGING THE EN-
GINE COOLANT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is
removed. You could be seriously burned if
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
cool to the touch.
G050B01A-AATRecommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should
be compatible with aluminum engine parts.
Additional corrosion inhibitors or additives should
not be used. The cooling system must be main-
tained with the correct concentration and type
of engine coolant to prevent freezing and corro-
sion. Never allow the concentration of anti-
freeze to exceed the 60% level or go below the
35% level, or damage to the cooling system
may result. For proper concentration when add-
ing or replacing the engine coolant, refer to the
following table.
HGK187