start Hyundai Tiburon 2005 Service Manual

6
DO-IT-YOURSELF MAINTENANCE
9
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclock-
wise.
Now fill the radiator with clean demineralized
or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.
G050D03E
5. Start the engine, top off the radiator with
water and then add coolant to the reservoir
until the level is between "L" and "F".
6. Replace the radiator and reservoir caps and
check to be sure the drain cocks are fully
closed and not leaking.
G050D04E

6
DO-IT-YOURSELF MAINTENANCE
20
!
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.
G140D01A-AATChecking the Compressor Drive Belt
When the air conditioning is being used regu-
larly, the compressor drive belt tension should
be checked at least once a month with the
engine turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22
lb.(98N), the deflection should be 0.315 inches
(approx 8.0 mm). If the belt is too loose, have it
adjusted by your Hyundai dealer.
Crankshaft pulley
HTB219
A/C
Tension pulley0.315 in.
(8mm)
2.0L
G190A02BA/C
comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator 2.7 L

6
DO-IT-YOURSELF MAINTENANCE
28
POWER STEERING FLUID LEVELG230A03A-AATThe power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HGK5011 G220C01A-AAT
Checking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.

6
DO-IT-YOURSELF MAINTENANCE
41
PROTECTED COMPONENTS
Generator(2.0L)
BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24)
Condenser fan relay
Radiator fan relay
Engine control relay, Fuel pump relay, A/T control relay,
Generator,ECM(Z2.7L),PCM(2.0L)
Ignition switch,Start relay
ABS/ESP control module,ESP Air bleeding connector
ABS/ESP control module,ESP Air bleeding connector
Blower relay
Injector
Oxygen sensor,Camshaft position sensor, Idle speed control actuator
DRL control module
Front fog lamp relay
TCM(2.7L),ECM(2.7L)
Horn relay,A/C relay
Head lamp relay(High)
Head lamp relay(Low)
FUSERATING
120A
50A
30A
30A
30A
30A
40A
40A
30A
15A
10A
15A
15A
10A
15A
15A
15A DESCRIPTION
BATT
BATT
COND
RAD
ECU
IGN
ABS 1
ABS 2
BLOWER
INJ
SNSR
DRL
F/FOG
ECU
HORN,A/CON
H/LP (HI)
H/LP (LO)

7
EMISSION CONTROL SYSTEMS
3
CATALYTIC CONVERTERH020A01A-AATAll Hyundai vehicles are equipped with a mono-
lith type three-way catalytic converter to re-
duce the carbon monoxide, hydrocarbons and
nitrogen oxides contained in the exhaust gas.
Exhaust gases passing through the catalytic
converter may cause it to operate at a very high
temperature. The introduction of large amounts
of unburned gasoline into the exhaust may
cause the catalytic converter to overheat and
create a fire hazard. This risk may be reduced
by observing the following:
HGK5061
Catalytic Converter
(California) Catalytic Converter
(Federal, California)
!
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic con-
verter temperatures can result from im-
proper operation of the electrical, igni-
tion or multiport electronic fuel injec-
tion.
o If your engine stalls, pings, knocks, or is
hard to start, have your Hyundai dealer
inspect and repair the problem as soon
as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause the
engine to misfire and result in damage to
the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause the
catalytic converter to overheat and cre-
ate a fire hazard.
o Do not touch the catalytic converter or
any other part of the exhaust system
while the catalytic converter is hot. Shut
off the engine, wait for at least one hour
before touching the catalytic converter
or any other part of the exhaust system.o Remember that your Hyundai dealer is
your best source of assistance.
o Do not stop your Hyundai over any com-
bustible material such as grass, paper,
leaves or rags. These materials might
contact the hot catalytic converter and a
fire might result.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS
3
I030A01JM-AATRECOMMENDED INFLATION PRES-
SURES
Tire label located on the driver's side of
the center pillar outer panel gives the
cold tire pressures recommended for
your vehicle with the original tire size,
the number of people that can be in your
vehicle and vehicle capacity weight.These pressures were chosen to pro-
vide the most satisfactory combination
of ride comfort, tire wear and stability
under normal conditions. Tire pressures
should be checked at least monthly.
Proper tire inflation pressures should
be maintained for these reasons:
I030B01GK
HGK6003
!
CAUTION:
Always observe the following:
o Check pressures when the tires
are cold. (After the vehicle has
been parked for at least three hours
or hasn't been driven more than 1
mile (1.6 km) since starting up.)
!
WARNING:
o Lower-than-recommended tire
pressures cause uneven tread
wear, poor handling, poor fuel
economy or tire failure.
o Higher-than-recommended tire
pressures can cause poor han-
dling, uneven tread wear or tire
failure.

10
INDEX
3
D
Defrosting/Defogging........................................................................1-77
Door
Central door lock............................................................................ 1-6
Door locks...................................................................................... 1-4
Front door edge warning light ......................................................1-59
Locking, unlocking front door with a key ...................................... 1-5
Drink Holder ......................................................................................1-52
Drive Belts.............................................................................. 6-20, 6-23
Driving
Economical driving .......................................................................2-14
Smooth cornering.........................................................................2-15
Winter driving...............................................................................2-15
E
Electronic Stability Program (ESP) ...................................................2-12
Emissions Control Systems ............................................................... 7-1
Engine
Before starting the engine .............................................................. 2-3
Compartment................................................................................. 6-2
Coolant........................................................................................... 6-7
Coolant temperature gauge .........................................................1-40
If the engine overheats .................................................................. 3-4
Number........................................................................................... 8-2
Oil ................................................................................................... 6-5
Starting........................................................................................... 2-4
Engine Exhaust Can Be Dangerous .................................................. 2-2F
Floor mat Anchor ..............................................................................1-64
Front Fog Light Switch ......................................................................1-49
Front Seats
Adjustable front seats.................................................................... 1-9
Adjustable headrests...................................................................1-11
Adjusting seatback angle .............................................................1-10
Adjusting seat forward and rearward ..........................................1-10
Lumbar support control ...............................................................1-11
Seat cushion height adjustment ..................................................1-12
Fuel
Capacity......................................................................................... 9-2
Gauge...........................................................................................1-40
Recommendations......................................................................... 1-2
Fuel Filler Lid
Remote release............................................................................1-60
Fuses
Fuse Panel Description ...............................................................6-40
G
General Everyday Checks................................................................. 6-4
Glove box ..........................................................................................1-56
H
Hazard Warning System ..................................................................1-50
Headlight Aiming Adjustment ............................................................6-29
Headlight Bulb....................................................................................6-30

10
INDEX
4
Heating and cooling control
Rotary Type.................................................................................1-69
Automatic Type ............................................................................1-78
High-mounted Rear Stop light ...........................................................1-58
Hood Release....................................................................................1-59
Horn.................................................................................................1-63
I
Ignition Switch ...................................................................................... 2-3
Instrument Cluster and Indicator Lights...........................................1-34
Intermittent Wiper..............................................................................1-48
J
Jump Starting...................................................................................... 3-3
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-14
Positions......................................................................................... 2-3
L
Lubrication Chart................................................................................. 9-4
Luggage Net ......................................................................................1-64M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Map Light...........................................................................................1-55
Mirror
Day-night inside rearview ............................................................1-57
Outside rear view .........................................................................1-56
O
Odometer..........................................................................................1-41
P
Parking Brake....................................................................................1-58
Power Steering Fluid Level ...............................................................6-28
Power Window.................................................................................... 1-8
Pre-tensioner Seat Belt .....................................................................1-24
R
Radio (H250, H260, H280, J290).................... 1-88, 1-93, 1-102, 1-113
Rear Seats
Before folding the rear seats .......................................................1-13
Fold down.....................................................................................1-13
Rear seat entry ............................................................................1-12
Rear seat positions......................................................................1-12
Rear Window Defroster Switch ........................................................1-50
Reporting Safety Defects .................................................................
8-15

10
INDEX
5
S
Seat Belts
3-Point system.............................................................................1-17
Adjustable height..........................................................................1-17
Adjusting your seat belt ...............................................................1-19
Care of seat belts .........................................................................1-16
Precautions..................................................................................1-14
Spark Plugs .......................................................................................6-10
Spectacle Case.................................................................................1-55
Speedometer.....................................................................................1-40
Starting Procedures............................................................................ 2-5
Steering Wheel
Free-play......................................................................................6-22
Tilt lever........................................................................................1-63
Stereo Radio Operation
(H250, H260, H280, J290) ......................... 1-88, 1-93, 1-102, 1-113
Stereo Sound System .......................................................................1-86
Sun Visor...........................................................................................1-63
Sunroof..............................................................................................1-53T
Tachometer.......................................................................................1-41
Tail Gate............................................................................................1-61
Rear Window Wiper and Washer Switch .........................................1-49
Theft-alarm System............................................................................ 1-6
Tires
All season tires............................................................................... 8-8
Balancing......................................................................................8-10
Chains............................................................................................ 8-9
Changing a flat tire ......................................................................... 3-6
If you have a flat tire ....................................................................... 3-6
Information...................................................................................... 8-2
Pressure......................................................................................... 8-3
Replacement................................................................................8-10
Rotation.......................................................................................... 8-9
Sidewall labeling............................................................................. 8-4
Snow tires....................................................................................... 8-8
Spare tire........................................................................................ 3-5
Summer tires.................................................................................. 8-8
Terminology and definitions........................................................... 8-6
Traction........................................................................................8-10
Towing
A trailer (or vehicle)......................................................................2-18
Emergency...................................................................................
3-13
If your vehicle must be towed ......................................................3-11

Seoul Korea
Printing: ARR. 08, 2005
Publication No.: A2CO-EU54D
Printed in Korea
SERVICE STATION INFORMATION
FUEL:UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.FUEL TANK CAPACITYOriginal, U.S.gal (Imp.gal., liter) 14.5 (12, 55)TIRE PRESSURE:See the label on the driver side center pillar outer panel.OTHER TIRE INFORMATION:See pages 8-2 through 8-14.HOOD RELEASE:Pull handle under left side of dash.ENGINE OIL:API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel
efficient oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal temperatures
are above 0°F (-18°C). See page 6-5 or 9-4.
MANUAL TRANSAXLE:HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.AUTOMATIC TRANSAXLE:Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the level
of fluid on the dipstick. Use only HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor Co..QUICK INDEXo Car will not start ........................................................................ 3-2
o Flat tire ...................................................................................... 3-6
o Warning light/chime comes on ...................................... 1-36 ~ 1-39
o Engine overheats ....................................................................... 3-4
o Towing of your vehicle ............................................................. 3-11
o Starting the engine ..................................................................... 2-4
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-3
o Scheduled maintenance ............................................................. 5-4
o Reporting safety defects .......................................................... 8-15
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