service HYUNDAI TUCSON 2005 User Guide

1FEATURES OF YOUR HYUNDAI46
B260L02HP-GAT
Door ajar warning light and chime
(If Installed)
The door ajar warning light warns you that a door
is not completely closed and the chime warns
you that the key is in the ignition switch.NOTE :The warning chime only sounds whenever
the key is in the ignition switch and the
driver's side front door is open simulta-
neously. The chime sounds until the key is
removed from the ignition switch or the
driver's side front door is closed.
!
B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when
the fuel tank is approaching empty. When it
comes on, you should add fuel as soon as
possible. Driving with the fuel level warning light
on or with the fuel level below "E" can cause the
engine to misfire and damage the catalytic
converter.
B260N01A-AAT
Malfunction Indicator Light
This light illuminates when there is a malfunction
of an exhaust gas related component, and the
system is not functioning properly so that the
exhaust gas regulation values are not satisfied.
This light will also illuminate when the ignition key
is turned to the "ON" position, and will go out in
a few seconds. If it illuminates while driving, or
does not illuminate when the ignition key is
turned to the "ON" position, take your car to your
nearest authorized Hyundai dealer and have
the system checked.B260P02Y-GAT
ABS Service Reminder
Indicator (If installed)
When the key is turned to the "ON" position, the
Anti-Lock Brake System indicator will come on
and then go off in a few seconds. If the ABS SRI
remains on, comes on while driving, or does not
come on when the key is turned to the "ON"
position, this indicates that there may be a
problem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. The
normal braking system will still be operational,
but without the assistance of the anti-lock brake
system.
WARNING:
If both the ABS SRI and Parking Brake/
Brake fluid level warning lights remain "ON"
or come on while driving, there may be a
problem with E.B.D. (Electronic Brake Force
Distribution).
If this occurs, avoid sudden stops and have
your vehicle checked by your Hyundai dealer
as soon as possible.B265C01O-AAT
Traction Control Indicator
Lights (If installed)
The traction control indicators change opera-
tion according to the ignition switch position and
whether the system is in operation or not.
They will illuminate when the ignition key is
turned to the "ON" position, but should go out
after three seconds. If the TCS or TCS-OFF
indicator stays on, take your car to your autho-
rized Hyundai dealer and have the system
checked. See section 2 for more information
about the TCS.

2
DRIVING YOUR HYUNDAI
16
HJM1029
Roll tester(Speedometer)Temporary free roller o In unavoidable cases, if the vehicle is
being towed with all four wheels on the
ground, it should only be towed forward.
o While towing, check the following items.
1. The ignition switch is in "ACC" or
"ON".
2. Place the shift lever in neutral (For
Automatic Transaxle, "N" position).
3. Release the parking brake.NOTE:To avoid serious damage to your 4WD ve-
hicle, limit towing to 10 mph and not for
more than 1 mile at ANY TIME.
(8)The full-time 4WD vehicle cannot be
towed by an ordinary tow truck. Make
sure that the vehicle is towed with all
four wheels raised off the ground.
o Roadside Assistance Program:
Off-roading is not covered. To receive
service, the vehicle must be on a publicly
maintained road.
o If the vehicle is towed with only two
wheels raised off the ground, the 4WD
system could be damaged. (6) The stopping distance of the full-time 4WD
vehicle differs very little from that of the 2WD
vehicle.
When driving on a snow-covered road or a
slippery, muddy surface, make sure that
you keep a sufficient distance between your
vehicle and the one ahead of you.
(7) Since the driving torque is always applied to
all 4 wheels, the performance of the full-time
4WD vehicle is greatly affected by the con-
dition of the tires. Be sure to equip it with four
tires of the same size and type.
o When replacement of any of the tires or
wheels is necessary, replace all of them
with tires or wheels of the same size type.
o Rotate the tires and check the tire pres-
sure at regular intervals.
!
WARNING:
Your vehicle is equipped with tires de-
signed to provide for safe ride and handling
capability.
Do not use a size and type of tire and wheel
that is different from the one that is origi-
nally installed on your vehicle. It can affect
the safety and performance of your vehicle,
which could lead to handling failure or
rollover and serious injury.
When replacing the tires, be sure to equip
all four tires with the tire and wheel of the
same size, type, tread, brand and load-
carrying capacity. If you nevertheless de-
cide to equip your vehicle with any tire/
wheel combination not recommended by
Hyundai for off-road driving, you should
not use these tires for highway driving.

2
DRIVING YOUR HYUNDAI
20
SMOOTH CORNERINGC150A01A-AATAvoid braking or gear changing in corners,
especially when roads are wet. Ideally, corners
should always be taken under gentle accelera-
tion. If you follow these suggestions, tire wear
will be held to a minimum. o Be sure that the wheels are aligned cor-
rectly. Improper alignment can result from
hitting curbs or driving too fast over irregular
surfaces. Poor alignment causes faster tire
wear and may also result in other problems
as well as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If
you drive your car in severe conditions,
more frequent maintenance is required (see
Section 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free
of corrosive materials. It is especially impor-
tant that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel
consumption and also contribute to corro-
sion.
o Travel lightly. Don't carry unnecessary
weight in your car. Weight reduces fuel
economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic),
turn off your engine and restart only when
you're ready to go.o Remember, your Hyundai does not require
extended warm-up. As soon as the engine
is running smoothly, you can drive away. In
very cold weather, however, give your en-
gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens,
shift to a lower gear. Over-revving is racing
the engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced
when you use it.

2
DRIVING YOUR HYUNDAI
21
C160D01A-AATCheck Battery and CablesWinter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.C160C01A-AATUse High Quality Ethylene Glycol
CoolantYour Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.NOTE:o Tire chains are not legal in all states.
Check state laws before fitting tire
chains.
o Tire chains are to be used on front tires
only.
C160A01A-AATThe more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:C160B01JM-AATSnowy or Icy ConditionsTo drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type of the original equipment tires. Failure
to do so may adversely affect the safety and
handling of your car. Furthermore, speeding,
rapid acceleration, sudden brake applications,
and sharp turns are potentially very hazardous
practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between
the vehicle in operation in front and your vehicle.
Also, apply the brake gently. It should be noted
that installing tire chains on the tire will provide
a greater driving force, but will not prevent side
skids.WINTER DRIVING
C160F01A-AATCheck Spark Plugs and Ignition
SystemInspect your spark plugs as described in Sec-
tion 6 and replace them if necessary. Also
check all ignition wiring and components to be
sure they are not cracked, worn or damaged in
any way.C160E01A-AATChange to "Winter Weight" Oil if
NecessaryIn some climates it is recommended that a lower
viscosity "winter weight" oil be used during cold
weather. See Section 9 for recommendations.
If you aren't sure what weight oil you should use,
consult your Hyundai dealer.

3
WHAT TO DO IN AN EMERGENCY
11
D060I01E-AAT8. Lower Vehicle and Tighten Nuts
Lower the car to the ground by turning
the wheel nut wrench counterclock-
wise. Then position the wrench as shown
in the drawing and tighten the wheel
nuts. Be sure the socket is seated
completely over the nut. Do not stand
on the wrench handle or use an exten-
sion pipe over the wrench handle.
Go around the wheel tightening every
other nut until they are all tight. Then
double-check each nut for tightness.
HJM4016D060J02O-AAT
After Changing Wheels
If you have a tire gauge, remove the
valve cap and check the air pressure. If
the pressure is lower than recom-
D060J01JM
After changing wheels, have a techni-
cian tighten the wheel nuts to their
proper torque as soon as possible.
Wheel nut tightening torque:
Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)mended, drive slowly to the nearest
service station and inflate to the correct
pressure. If it is too high, adjust it until
it is correct. Always reinstall the valve
cap after checking or adjusting tire
pressure. If the cap is not replaced, air
may leak from the tire. If you lose a
valve cap, buy another and install it as
soon as possible.
After you have changed wheels, al-
ways secure the flat tire in its place and
return the jack and tools to their proper
storage locations.

312
WHAT TO DO IN AN EMERGENCY
IF YOUR VEHICLE MUST BE
TOWEDD080A01O-GATIf your vehicle has to be towed, it should be done
by your Hyundai dealer or a commercial tow
truck service. This will help assure that your
vehicle is not damaged in towing. Also, profes-
sionals are generally aware of local laws gov-
erning towing. In any case, rather than risk
damage to your car, it is suggested that you
show this information to the tow truck operator.
Be sure that a safety chain system is used and
that all local laws are observed.
It is recommended that your vehicle be towed
with a wheel lift and dollies or flatbed equipment
with all the wheels off the ground.
!
D080B02O-AATTowing the 2 Wheel Drive Vehicle
D080B03JM
Your vehicle can be towed by wheel lift type
truck (1), (2) or flatbed equipment (3).
!
D080A01JM
1)
2)
3)
dolly
CAUTION:
o When towing the vehicle, take care not to
cause damage to the bumper or under-
body of the vehicle.
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.
CAUTION:
o Your vehicle can be damaged if towed
incorrectly!
o Be sure the transaxle is in neutral.
o When the engine will not start, be sure
the steering is unlocked by placing the
key in the "ACC" position.

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspections,
adjustments and replacements that are listed in
the maintenance charts starting on page 5-4.
These procedures must be performed at the
intervals shown in the maintenance schedule to
assure that your warranty remains in effect.
Although it is strongly recommended that they
be performed by the trained technicians at your
Hyundai dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-
placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual or
auto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affecting
your warranty coverage but you should always
be sure these are equivalent to the quality of the
original Hyundai parts. Your Owner's Hand-
book provides further information about your
warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest number
of miles of satisfying operation from your Hyundai,
certain maintenance procedures must be per-
formed. Although careful design and engineer-
ing have reduced these to a minimum, those that
are required are of the utmost importance.
It is your responsibility to have these mainte-
nance procedures performed to comply with
the terms of the warranties covering your new
Hyundai. The Owner's Handbook supplied with
your new vehicle provides further information
about these warranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS
3
F020A02Y-AATSCHEDULED MAINTENANCE
REQUIREMENTSo Inspection should be performed any time a
malfunction is experienced or suspected.
o Receipts for all emission control system
services should be retained to demonstrate
compliance with conditions of the emissions
system warranty.
o After 120 months or 150,000 miles (240,000
km), continue to follow the prescribed main-
tenance intervals.
o For severe usage maintenance require-
ments, see page 5-6 of this section.
F010D02A-AATGeneral ChecksThese are the regular checks you should per-
form when you drive your Hyundai or you fill the
fuel tank. A list of these items will be found on
page 6-4.F010E01A-AATDo-It-Yourself MaintenanceIf you are mechanically inclined, own a few tools
that are required and want to take the time to do
so, you can inspect and service a number of
items. For more information about doing it your-
self, see Section 6.
F010F01A-AATA Few Tipso Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you can
document that the required procedures have
been performed to keep your warranties in
effect. This is especially important when
service is not performed by an authorized
Hyundai dealer.
o If you choose to do your own maintenance
and repairs, you may find it helpful to have
an official Hyundai Shop Manual. A copy of
this publication may be purchased at your
Hyundai dealer's parts department.

5
VEHICLE MAINTENANCE REQUIREMENTS4
R: 100.000 miles / 120 months
SCHEDULED MAINTENANCEF030B02JM-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSES
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
AIR FILTER-CANISTER
SPARK PLUGS (PLATINUM COATED) - 2.0L
SPARK PLUGS (IRIDIUM COATED) - 2.7L
VALVE CLEARANCE (2.0L only) No.
1
2
3
4
5
6
7
8
9
10MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R
I22.5
36
18
R30
48
24
R
I
I
I
R
R37.5
60
30
R45
72
36
R
I52.5
84
42
R
R
I60
96
48
R
I
I
I
R
R
R
I67.5
108
54
R75
120
60
R
I82.5
132
66
R90
144
72
R
I
I
I
R
R97.5
156
78
R105
168
84
R
R
I
I112.5
180
90
R120
192
96
R
I
I
I
R
R
R
I127.5
204
102
R135
216
108
R
I142.5
228
114
R150
240
120
R
I
I
I
R
R
F030A01A-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatly driving short distance of less than 5miles(8km) in normal tempera
ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weatherF040A02JM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water.
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
TIMING BELT
(WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L)
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *
1
MAINTENANCE ITEM
R
I/R
R
R
I
I
I
I
R
R
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
INSPECT EVERY 20,000MILES (32,200 KM)
REPLACE EVERY 40,000MILES (64,400 KM)
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, G, H, I, K
C, D, F, G
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E,
C, E, G, I
C, E, G, I