service HYUNDAI TUCSON 2005 Owner's Manual

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.F070H01O-AATo Rear Brake Discs and Linings/
Parking BrakeCheck the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage & Boots/
Lower Arm Ball JointWith the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.F070N01A-AATo Power Steering Pump, Belt and HosesCheck the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.

6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning correctly,
inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
5
CHECKING THE ENGINE OILG030A01A-AATEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in normal
use and more often if you are on a trip or driving
in severe conditions.
G030C01JM-AATTo Check the Oil LevelBefore checking the oil, warm up the engine to
the normal operating temperature and be sure
your car is parked on level ground. Turn the
engine off.
Wait five minutes , then remove the dipstick,
wipe it off, fully reinsert the dipstick and withdraw
it again. Then note the highest level the oil has
reached on the dipstick. It should be between
the upper ("FULL") and lower ("LOW") range.
G030C01JM
DOHC V6
!
WARNING:
Be very careful not to touch the radiator
hose when checking the engine oil as it may
be hot enough to burn you.
G030B01O-AATRecommended OilThe engine oil quality should meet the following
classification.
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
G030B01JM-U
NOTE:o For good fuel economy, SAE 5W-20 (5W-
30), ILSAC GF-3 engine oil is preferred
regardless of regional option and en-
gine variation.
o If SAE 5W-20, ILSAC GF-3 engine oil is
not available, secondary recommended
engine oil for corresponding tempera-
ture range can be used.

6
DO-IT-YOURSELF MAINTENANCE
7
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter itself.
Do not over-tighten. (Tightening torque :
1.2 ~ 1.6 kgf.m) Be sure that the mounting
surface on the engine is clean and that the
old gasket is removed completely. Lubricate
the new gasket on the filter with clean engine
oil before installation.
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
!
PROPOSITION 65 WARNING:
Used engine oil may cause irritation or
cancer of the skin if left in contact with the
skin for prolonged periods of time. Used
engine oil contains chemicals that have
caused cancer in laboratory animals. Al-
ways protect your skin by washing your
hands thoroughly with soap and warm
water as soon as possible after handling
used oil.
!
WARNING:
Be very careful when draining the engine oil
as it may be hot enough to burn you! 2. Open the hood and remove the engine oil
filler cap.
3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with
a wrench of the proper size. Be sure that a
drain pan is in position to catch the oil as it
drains out, then remove the drain plug.
4. When the oil has stopped draining, replace
the drain plug using a new washer and
retighten by turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.5 kgf.m (2.7L)
4.0 ~ 4.5 kgf.m (2.0L)
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the proper
size. A certain amount of oil will come out
when you remove the filter. So be sure to
have your drain pan in place underneath it.
CAUTION:
Slowly pour the recommended oil using by
a funnel. Do not overfill! Engine damage
may occur if overfilled.
!
9. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck the oil level.NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is
suggested that it be placed in a sealed
container and taken to a service station for
reclamation. Do not pour the oil on the
ground or put it in with the household
trash.

6
DO-IT-YOURSELF MAINTENANCE
14
!!
G110D02O-AATTo Check the Transaxle Fluid LevelPark the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at
normal operating temperature and the engine
idling.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions — "R", "N", "D" — and then
return to "N" or "P". With the engine still idling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving
parts.
G110C01JM-AATTransaxle Fluid CapacityThe fluid capacity of the automatic transaxle is
8.2 U.S. quarts (7.8 liters).
WARNING:
The transaxle fluid level should be checked
when the engine is at normal operating
temperature. This means that the engine,
radiator, exhaust system etc., are very hot
so you should exercise great care not to
burn yourself during this procedure.
G110B04A-AATRecommended FluidYour Hyundai automatic transaxle is specially
designed to operate with HYUNDAI GENUINE
ATF SP III DIAMOND ATF SP-III SK ATF SP III
or other brands approved by Hundai Motor Co,.
Damage caused by a nonspecified fluid is not
covered by your new vehicle limited warranty.CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)G110A01E-AATTransaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.NOTE:Automatic transaxle fluid is basically red
color. As driving distance increases, the
fluid color turns darkish red gradually. It is
a normal condition and you should not
judge the need to replace based upon the
changing color.
You must replace the automatic transaxle
fluid in accordance with intervals specified
in the vehicle maintenance schedule in
section 5.
HJM3018
CAUTION:
Use of aftermarket ATF additives may cause
damage to the automatic transaxle. Only
use HYUNDAI GENUINE ATF SP III, DIA-
MOND ATF SP III, SK ATF SP III or other
brands approved by Hyundai Motor Co., If
you are having your vehicle serviced at a
facility other than a Hyundai dealer, verify
ATF is used for your vehicle.

6
DO-IT-YOURSELF MAINTENANCE
16
HJM5007
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
CHECKING THE CLUTCH FLUIDG130A01A-AATTo Check the Clutch FluidThe clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time. Check
to make certain that the clutch fluid level is
always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.
G120D01A-AATTo Check the Fluid LevelG120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the side
of the reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to bring it up to
"MAX". Do not overfill.
HJM5007

8
CONSUMER INFORMATION & REPORTING SAFETY DEFECTS
12
I130B04A-AATTire Quality Grading
Department of Transportation quality
grades - All passenger vehicle tires
must conform to Federal Safety Stan-
dards in addition to these grades. These
quality grades are molded on the
sidewall.
Treadwear - The treadwear grade is a
comparative rating based on the wear
rate of the tire when tested under con-
trolled conditions on a specified gov-
ernment test course. For example, a
tire graded 150 would wear one and a
half (1 - 1/2) times as well on the
government course as a tire graded
100. The relative performance of tires
depends upon the actual conditions of
their use, however, and may depart
significantly from the norm due to varia-
tions in driving habits, service prac-
tices and differences in road character-
istics and climate.
CONSUMER INFORMATIONI130A01A-AATThis consumer information has been prepared
in accordance with regulations issued by the
National Highway Traffic Safety Administration
of the U.S. Department of Transportation. It
provides the purchasers and/or prospective
purchasers of Hyundai automobiles with infor-
mation on uniform tire quality grading. Your
Hyundai dealer will help answer any questions
you may have as you read this information.
WARRANTIES FOR YOUR HYUNDAI
VEHICLEI120A02A-AATo New vehicle 60 Months/60,000 Miles Limited
Warranty.
o New vehicle 120 Months/100,000 Miles Lim-
ited Powertrain Warranty (original owner
only).
o Anti-Perforation Limited Warranty
o Emission Defect Warranty - Federal Vehicle
o California Emission Control System War-
ranty (if applicable)
o Emission Performance Warranty Federal
vehicle
o Replacement Parts and Accessories Lim-
ited WarrantyNOTE:Detailed warranty information is provided
in your Hyundai Owner's Handbook.

10
INDEX
4
H
Hazard Warning System ..................................................................1-56
Heating and Cooling Control .............................................................1-84
Heating and Ventilation
Air flow control..............................................................................1-86
Air intake control switch ...............................................................1-85
Bi-level heating.............................................................................1-90
Defrosting / Defogging .................................................................1-91
Fan speed control (Blower control) .............................................1-85
Temperature control....................................................................1-89
High-Mounted Rear Stop Light .........................................................1-75
Hood Release....................................................................................1-77
Horn.................................................................................................1-80
How to Use Luggage Room.............................................................1-71
I
Ignition Switch ...................................................................................... 2-4
Instrument Cluster and Indicator Lights...........................................1-42
Instrument Panel Light Control (Rheostat).......................................1-58
Interior Light.......................................................................................1-63
J
Jump Starting...................................................................................... 3-3
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-15
Positions......................................................................................... 2-4L
Light Bulbs Replacement..................................................................6-26
Luggage Compartment Light ............................................................1-70
Luggage Net ......................................................................................1-74
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Automatic Dimming Rear View Mirror With Compass ................1-67
Day-night inside rearview mirror .................................................1-67
Outside rearview mirror ...............................................................1-65
Outside rearview mirror Heater ..................................................
1-66
O
Odometer / Trip Odometer ...............................................................1-50
Occupant Classification System ......................................................1-35
P
Parking Brake....................................................................................1-69
Power Outlet......................................................................................1-59
Power Steering Fluid Level ...............................................................6-24

Seoul KoreaPrinting: OCT. 22, 2004
Publication No.: A2EO-EU40C
Printed in Korea
SERVICE STATION INFORMATION
FUEL:UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.FUEL TANK CAPACITYUS.gal (Imp.gal., liter) 2.7L: 17 (14.3, 65), 2.0L: 15 (12.8, 58)TIRE PRESSURE:See the label on the driver's side of the center pillar outer panel.OTHER TIRE INFORMATION:See pages 8-2 through 8-13.HOOD RELEASE:Pull handle under left side of dash.ENGINE OIL:API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel
efficient oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal temperatures
are above 0°F (-18°C). For other viscosity recommendations, see page 6-
5 or 9-4.
MANUAL TRANSAXLE:HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.AUTOMATIC TRANSAXLE:Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the
level of fluid on the dipstick. Use only HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP-III, SK ATF SP III or other brands approved by
Hyundai Motor Co.,QUICK INDEXo Car will not start ....................................................................... 3-2
o Flat tire ..................................................................................... 3-6
o Warning light/chime comes on ................................... 1-44 ~ 1-47
o Engine overheats ...................................................................... 3-4
o Towing of your vehicle ........................................................... 3-12
o Starting the engine ................................................................... 2-5
o Driving tips for first 1,200 miles (2,000 km) .......................... 1-3
o Scheduled maintenance ............................................................ 5-4
o Reporting safety defects ......................................................... 8-14