brake HYUNDAI TUCSON 2005 Owner's Guide

32WHAT TO DO IN AN EMERGENCY
IF THE ENGINE WILL NOT START!
D010A01A-AAT D010B02A-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C02Y-AATIf Engine Turns Over Normally but Does
Not Start1. Check fuel level.
2. With the key in the "OFF" position, check all
connectors at ignition, coil and spark plugs.
Reconnect any that may be disconnected or
loose.
3. Check the fuel line in the engine compart-
ment.
4. If the engine still does not start, call a Hyundai
dealer or seek other qualified assistance.D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".
HJM5008

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
!!
!
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving parts
such as the fan and drive belts to prevent
injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine
immediately and call the nearest Hyundai
dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause seri-
ous burns.6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if coolant has been
lost, carefully add coolant to the reservoir
(page 6-9) to bring the fluid level in the
reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating
happens again, call a Hyundai dealer for
assistance.
CAUTION:
Serious loss of coolant indicates there is a
leak in the cooling system and this should
be checked as soon as possible by a Hyundai
dealer.
D030A02A-AATIf your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud
pinging or knocking, the engine is probably too
hot. If this happens, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioning is on,
turn it off.
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop
the engine. Do not open the hood until the
coolant has stopped running or the steaming
has stopped. If there is no visible loss of
engine coolant and no steam, leave the
engine running and check to be sure the
engine cooling fan is operating. If the fan is
not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for coolant leaking from
the radiator, hoses or under the car. (If the
air conditioning had been in use, it is normal
for cold water to be draining from it when you
stop).

36WHAT TO DO IN AN EMERGENCY
IF YOU HAVE A FLAT TIRED050A02A-AATIf a tire goes flat while you are driving:
1. Take your foot off the accelerator
pedal and let the car slow down while
driving straight ahead. Do not apply
the brakes immediately or attempt to
pull off the road as this may cause a
loss of control. When the vehicle has
slowed to such a speed that it is safe
to do so, brake carefully and pull off
the road. Drive off the road as far as
possible and park on firm, level
ground. If you are on a divided high-
way, do not park in the median area
between the two traffic lanes.
2. When the car is stopped, turn on your
emergency hazard flashers, set the
parking brake and put the transaxle
in "P" (automatic) or reverse (manual
transaxle).
HJM4008
5. Turn the installation bolt counter-
clockwise with a wheel nut wrench to
remove the spare tire. After replac-
ing the spare tire, install and tighten
the bolt firmly with your fingers until
there is no more play in the spare tire.3. Have all passengers get out of the
vehicle. Be sure they all get out on
the side of the vehicle that is away
from traffic.
4. Change the tire following the instruc-
tions provided on the following pages.

3
WHAT TO DO IN AN EMERGENCY
7
CHANGING A FLAT TIRED060A02HP-AATThe procedure described on the follow-
ing pages can be used to rotate tires as
well as to change a flat tire. When
preparing to change a flat tire, check to
be sure the gear selector lever is in "P"
(automatic) or reverse gear (manual
transaxle) and that the parking brake is
set, then:
D060A01JM
Remove the spare tire and remove the
jack and tool bag from the luggage
compartment.
NOTE:
The spare tire is located under the
luggage compartment floor.D060B01JM-AAT1. Obtain Spare Tire and Tool
HJM4007
!
WARNING:
Your vehicle is equipped with tires
designed to provide for safe ride and
handling capability.
Do not use a size and type of tire and
wheel that is different from the one
that is originally installed on your
vehicle. It can affect the safety and
performance of your vehicle, which
could lead to handling failure or
rollover and serious injury.
When replacing the tires, be sure to
equip all four tires with the tire and
wheel of the same size, type, tread,
brand and load-carrying capacity. If
you nevertheless decide to equip
your vehicle with any tire/wheel com-
bination not recommended by
Hyundai for off-road driving, you
should not use these tires for high-
way driving.

3
WHAT TO DO IN AN EMERGENCY
13
!
1) If the vehicle is being towed with the rear
wheels on the ground, be sure the parking
brake is released.NOTE:Before towing, check the level of the auto-
matic transaxle fluid. If it is below the "HOT"
range on the dipstick, add fluid. If you
cannot add fluid, a towing dolly must be
used.
2) If any of the loaded wheels or suspension
components are damaged or the vehicle is
being towed with the front wheels on the
ground, use a towing dolly under the front
wheels.
HJM4019D080B02O-AAT
Towing the 4 Wheel Drive Vehicle
D080C04JMdollydolly
CAUTION:
A vehicle with an automatic transaxle should
never be towed from the rear with the front
wheels on the ground. This can cause se-
rious damage to the transaxle. Be sure to
use a towing dolly under the front wheels.
When towing the 4WD vehicle, it must be towed
by lifting all 4 wheels or using the towing dolly. 3) It is recommended that your vehicle be
towed with all the wheels off the ground.

314
WHAT TO DO IN AN EMERGENCY
For emergency towing when no commercial
tow vehicle is available, attach a tow cable,
chain or strap to one of the towing hooks under
the front/rear of your vehicle. Be very careful
when attempting this procedure when the ve-
hicle is on any unpaved surface to avoid dam-
age to your vehicle.
Nor should towing be attempted if the wheels,
drive train, axles, steering or brakes are dam-
aged. Before towing, be sure the transaxle is in
neutral and the key is in "ACC" (with the engine
off) or in the "ON" position (with the engine
running). A driver must be in the towed vehicle
to steer it and operate the brakes.NOTE:To avoid serious damage to your 4WD ve-
hicle, limit the towing to 10 mph and not for
more than 1 mile at ANY TIME.
D080D02O-AATEMERGENCY TOWING
HJM4022
HJM4023


Towing Hooks
Towing Hook
CAUTION:
o The 4WD vehicle should never be towed
with the wheels on the ground. This can
cause serious damage to the transaxle
or the 4WD system.
o When towing the vehicle, take care not to
cause damage to the bumper or under-
body of the vehicle.
!
D080C03JM
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.

4
CORROSION PREVENTION AND APPEARANCE CARE
5
CLEANING THE INTERIOR
E040B01A-AATTo Clean the Leather Upholstery
(If installed)In the normal course of use, leather upholstered
surfaces will, like any material, pick-up dust and
dirt. This dust and dirt must be cleaned off or it
may work into the surface of the leather, caus-
ing damage.
Fine leather needs care, and should be cleaned
when necessary. Washing leather thoroughly
with soap and water will keep your leather
lustrous, beautiful and ensure you have many
years of wear.
Take a piece of cheese cloth and using any mild
soap and lukewarm water, work up a good
lather. Thoroughly wash the leather. Wipe clean
with a slightly damp cloth and dry with soft cloth.
Do this as often as the leather becomes soiled.
During tanning operations, sufficient oils are
incorporated through processing that none need
be applied during the life of the leather. Oil
applied to the finished surface will in no way help
the leather and may do more harm than good.
Varnishes and furniture polishes should never
be used under any conditions.
E040A01A-AATTo Clean the Vinyl UpholsteryTo clean the vinyl upholstery, first remove loose
dirt and dust with a vacuum cleaner. Then apply
a solution of mild soap or detergent and water
using a clean sponge or soft cloth. Allow this to
stay on the surface to loosen the dirt, then wipe
with a clean damp sponge or cloth. If all the dirt
stains are not removed, repeat this procedure
until the upholstery is clean. Do not use gaso-
line, solvent, paint thinner or other strong clean-
ers.
E030E01A-AATMaintaining BumpersSpecial precautions must be observed to pre-
serve the appearance of the bumpers on your
Hyundai. They are:
o Be careful not to spill battery electrolyte or
hydraulic brake fluid on the bumpers. If you
do, wash it off immediately with clear water.
o Be gentle when cleaning the bumper sur-
faces. They are made of soft plastic and the
surface can be damaged if mistreated. Do
not use abrasive cleaners. Use warm water
and mild soap or car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have your car
repainted, do not leave the bumpers on the
car if the car is going to be placed in a high-
temperature paint booth.

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspections,
adjustments and replacements that are listed in
the maintenance charts starting on page 5-4.
These procedures must be performed at the
intervals shown in the maintenance schedule to
assure that your warranty remains in effect.
Although it is strongly recommended that they
be performed by the trained technicians at your
Hyundai dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-
placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual or
auto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affecting
your warranty coverage but you should always
be sure these are equivalent to the quality of the
original Hyundai parts. Your Owner's Hand-
book provides further information about your
warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest number
of miles of satisfying operation from your Hyundai,
certain maintenance procedures must be per-
formed. Although careful design and engineer-
ing have reduced these to a minimum, those that
are required are of the utmost importance.
It is your responsibility to have these mainte-
nance procedures performed to comply with
the terms of the warranties covering your new
Hyundai. The Owner's Handbook supplied with
your new vehicle provides further information
about these warranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note : (1) When replace drive belt and inspect water pump.
(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I"
For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R"
(3) Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km).
(4) lnspect every 25,000 miles (40,000 km)
(5) For every 12 months or 12,500 miles (20,000 km) whichever occurs first :"R"F030C02JM-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT
COOLANT
TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT
WATER PUMP : 2.7L) (See Note (2)- 2.0 L)
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
TRANSFER CASE OIL (4WD)
REAR AXLE OIL (4WD)
PROPELLAR SHAFT CLEAN, BOLT RETIGHTEN (4WD)
AIR CONDITIONER FILTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS
2.0 DOHC (ALT, W/PUMP) See Note (1)
2.7 V6 (ALT, P/STR'G, A/CON)7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
I
R
I
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I See Note (3)
See Note (4)
See Note (5)

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatly driving short distance of less than 5miles(8km) in normal tempera
ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very
cold weatherF040A02JM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water.
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
TIMING BELT
(WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L)
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *
1
MAINTENANCE ITEM
R
I/R
R
R
I
I
I
I
R
R
R
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
INSPECT EVERY 20,000MILES (32,200 KM)
REPLACE EVERY 40,000MILES (64,400 KM)
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, G, H, I, K
C, D, F, G
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E,
C, E, G, I
C, E, G, I