brake HYUNDAI TUCSON 2007 Workshop Manual

6
DO-IT-YOURSELF MAINTENANCE
14
3. Confirm if the fluid level is in “HOT” range on
the level gauge. If the fluid level is lower, add
the specified fluid from the fill hole. If the fluid
level is higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold condition
(fluid temperature 68~86°F), add the fluid to
the “COLD” line and then recheck the fluid
level according to the above step 2.
HJM5044
CHECKING THE BRAKES
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition. HOT
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that
they be checked and inspected by your
Hyundai dealer. The brakes should be
checked and inspected for wear at those
intervals specified in the vehicle mainte-
nance schedule in Section 5.
!
COLD

6
DO-IT-YOURSELF MAINTENANCE
15
!
G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's
paint if spilled on it and not removed imme-
diately.
G120D01A-AATTo Check the Fluid Level
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the side
of the reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to bring it up to
"MAX". Do not overfill.
HJM5007
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.

6
DO-IT-YOURSELF MAINTENANCE
16
!
G130B02A-AATTo Replace the FluidRecommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake fluid. It
can damage your vision if you get it in your
eyes. It will also damage your vehicle's
paint if spilled on it and not removed imme-
diately.
AIR CONDITIONING CAREG140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling ef-
ficiency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.
HJM5007
CHECKING THE CLUTCH FLUIDG130A01A-AATTo Check the Clutch FluidThe clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time. Check
to make certain that the clutch fluid level is
always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.

6
DO-IT-YOURSELF MAINTENANCE
20
G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
CHECKING DRIVE BELTSDrive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.G190A01A-AAT
G180A01L
G160A01HR
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.2.95 in. (75 mm)
G170A01A-AATBRAKE PEDAL FREE PLAYWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.0.12 ~ 0.31 in.
(3 ~ 8 mm)

9
VEHICLE SPECIFICATIONS2
J010A01JM-AATMEASUREMENT
170 (4,325)
70 (1,795)
66 (1,680)
103 (2,630)
60 (1,540)
60 (1,540) Overall Length
Overall Width
Overall Height (Unladen)
Wheel base
Wheel tread
Front
Rear
J060A01JM-AATFUEL SYSTEMJ020A01JM-AATPOWER STEERING
in. (mm)
Engine
2.7L
2.0L
Fuel tank capacity
17 us.gal (65L)
15 us.gal (58L)
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
J030A01JM-AATTIREStandard
Option
Spare
215/65R16
235/60R16
T155/90R16 (Temporary)
T155/90D16 (Temporary)
2WD
4WD
J050A01JM-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
Battery
AlternatorJ040A01JM-GATELECTRICAL
MF 60 AH, MF 68 AH
2.0L
2.7L90A (13.5V)
120A (13.5V)
CBS (With ABS)
ABS
CBS, ABSDrum type
Disc type
Disc type
Type A
Type B, C

9
VEHICLE SPECIFICATIONS4
Oil & Grease Standard
SAE 5W-20, 5W-30
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
SAE 10W-30 [ABOVE 0°F (-18°C)]
HYUNDAI GENUINE PARTS SAE MTF SAE 75W/85 (API GL-4)
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other
brands meeting the SP III specification approved by Hyundai Motor Co..
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
Ethylene glycol base for aluminum radiator
PSF-3 TYPE FLUID
DOT 3, DOT 4 or Equivalent Item
Engine Oil
Recommends
TransaxleManual
Automatic
Transfer case
Rear Axle
Coolant
Power steering gear
Brakes and clutch fluid
LUBRICATION CHARTJ080A03JM-AAT
Q'ty u.s.qts. (liter)
Drain and refill with oil filter
2.0 L : 4.23 (4.0)
2.7 L : 4.76 (4.5)
2.2 (2.1)
8.2 (7.8)
0.8 (0.8)
0.8 (0.75)
7.4 (7.0)
0.95 (0.9)
As required

10
INDEX
2
A
Air bag ...............................................................................................1-33
Air Cleaner Filter ...............................................................................6-10
Air Conditioning
Care..............................................................................................6-16
Operation............................................................................ 1-95, 6-16
Switch...........................................................................................1-95
Antenna..........................................................................................1-154
Ashtray..............................................................................................1-65
Audio System
Cassette Tape player operation (J290)...................................1-139
Cassete tape player operation (M280) .........................1-116, 1-130
Compact disc player operation (K260)....................................1-110
Compact disc player operation (M280) .........................1-119, 1-133
CD changer operation (M280) ..................................................1-123
Compact disc player / CD Auto changer operation (J290) .....1-141
Compact disc player / CD Auto changer operation (J295) .....1-149
Stereo radio operation (J290) ...................................................1-136
Stereo radio operation (J295) ...................................................1-146
Stereo radio operation (K260)..................................................1-107
Stereo radio operation (M280)....................................... 1-113, 1-127
B
Battery...............................................................................................6-23
Binding Arbitration (U.S.A Only) .......................................................8-17
Brake
Anti-lock brake system ................................................................2-13
Traction control system (TCS) ...................................................2-13
Checking the brakes ....................................................................6-14Electronic Stability Control (ESC) .....................................................2-15
Fluid ..............................................................................................6-11
Pedal clearance...........................................................................6-20
Pedal free-play.............................................................................6-19
Practices......................................................................................2-19
Breaking-In your New Hyundai .......................................................... 1-3
Bulb Replacement.............................................................................6-27
C
California Perchlorate Notice ............................................................5-10
Care of Cassette Tapes ................................................................1-152
Care of Disc ...................................................................................
1-152
Catalytic Converter............................................................................. 7-3
Child-Protector Rear Door Lock ......................................................... 1-7
Child Restraint System.....................................................................1-25
Installing a Child Restraint Seat with the
"Tether Anchorage" System .....................................................1-26
Securing the Child Restraint Seat with the "ISOFIX" System ....1-28
Cigarette Lighter................................................................................1-64
Clock.................................................................................................1-64
Clutch
Checking fluid...............................................................................6-16
Pedal free-play.............................................................................6-19
Combination Light
Auto light.......................................................................................1-60
Headlight flasher..........................................................................1-59
Headlight switch...........................................................................1-59
High-beam switch........................................................................1-59
Lane change signal ......................................................................1-58
Parking light auto off .....................................................................1-59
Turn signal operation...................................................................1-58

10
INDEX
4
H
Hazard Warning System ..................................................................1-62
Heating and Cooling Control .............................................................1-88
Heating and Ventilation
Air flow control..............................................................................1-90
Air intake control switch ...............................................................1-89
Bi-level heating.............................................................................1-94
Defrosting / Defogging .................................................................1-94
Fan speed control (Blower control) .............................................1-89
Temperature control....................................................................1-93
High-Mounted Rear Stop Light .........................................................1-80
Hood Release....................................................................................1-82
Horn.................................................................................................1-85
How to Use Luggage Room.............................................................1-77
I
Ignition Switch ...................................................................................... 2-5
Instrument Cluster and Indicator Lights...........................................1-46
Instrument Panel Light Control (Rheostat).......................................1-64
Interior Light.......................................................................................1-69
J
Jump Starting...................................................................................... 3-3
K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-19
Positions......................................................................................... 2-5L
Light Bulbs Replacement..................................................................6-27
Luggage Compartment Light ............................................................1-77
Luggage Net ......................................................................................1-79
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Automatic Dimming Rear View Mirror With Compass ................1-73
Day-night inside rearview mirror .................................................1-73
Outside rearview mirror ...............................................................1-71
Outside rearview mirror Heater ..................................................
1-72
O
Odometer / Trip Odometer ...............................................................1-54
Occupant Classification System ......................................................1-38
P
Parking Brake....................................................................................1-75
Power Outlet......................................................................................1-65
Power Steering Fluid Level ...............................................................6-24

10
INDEX
5
R
Rear Seat
Adjusting seatback angle .............................................................1-16
Folding rear seatback ..................................................................1-16
Rear Window Defroster Switch ........................................................1-63
Reporting Safety Defects .................................................................8-17
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-79
S
Seat
Front.............................................................................................1-12
Rear..............................................................................................1-16
Seat warmer .................................................................................1-15
Seat Belts
3-point system.............................................................................1-21
Pretensioner seat belt ..................................................................1-31
Adjusting your seat belt ...............................................................1-22
Care of seat belts .........................................................................1-19
Precautions..................................................................................1-18
Shop Manual ......................................................................................8-14
Shopping Bag Holders......................................................................1-76
Sound
Brake pad warning sound ............................................................1-52
Spectacle Case.................................................................................1-70
Speedometer.....................................................................................1-54
Starting Procedure.............................................................................. 2-6Steering Wheel Free play .................................................................6-19
Steering Wheel Tilt Lever ..................................................................1-84
Stereo Sound System ....................................................................1-105
Sunroof..............................................................................................1-66
Sun Visor...........................................................................................1-83
T
Tachometer.......................................................................................1-54
Tail Gate............................................................................................1-76
Tail gate window...........................................................................1-76
Theft-Alarm System............................................................................ 1-8
Ticket Holder.....................................................................................1-84
Tires
Balancing......................................................................................8-11
Chains..........................................................................................8-10
Changing a flat tire .......................................................................
3-11
If you have a flat tire .....................................................................3-10
Information...................................................................................... 8-2
Maintenance.................................................................................8-13
Pressure......................................................................................... 8-3
Replacement................................................................................8-12
Rotation........................................................................................8-11
Sidewall Labeling............................................................................ 8-6
Snow tires.....................................................................................8-10
Spare tire........................................................................................ 3-8
Terminology and Definition ............................................................ 8-7
Traction........................................................................................8-11

Seoul KoreaPrinting: DEC. 14, 2006
Publication No.: A2EO-EU6DF
Printed in Korea
SERVICE STATION INFORMATION
FUEL:UNLEADED gasoline only
Pump Octane Rating of 87 (Research Octane Number 91) or higher.FUEL TANK CAPACITYUS.gal (Imp.gal., liter) 2.7L: 17 (14.3, 65), 2.0L: 15 (12.8, 58)TIRE PRESSURE:See the label on the driver's side of the center pillar outer panel.OTHER TIRE INFORMATION:See pages 8-3 through 8-14.HOOD RELEASE:Pull handle under left side of dash.ENGINE OIL:API grade SJ, SL or ABOVE / ILSAC grade GF-3 or ABOVE and fuel
efficient oil. Use SAE 5W-20, 5W-30 or 10W-30 if normal temperatures
are above 0°F (-18°C). For other viscosity recommendations, see page 6-
5 or 9-4.
MANUAL TRANSAXLE:HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) Oil level
should be up to filler-bolt hole in housing beside differential.AUTOMATIC TRANSAXLE:Apply the parking brake, with the engine running, shift the selector lever
through all ranges and return to “N” (Neutral) position. Then check the level
of fluid on the dipstick. Use only HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III
specification approved by Hyundai Motor Co..QUICK INDEXo Car will not start ....................................................................... 3-2
o Flat tire ..................................................................................... 3-6
o Warning light/chime comes on ...................................... 1-48 ~ 1-52
o Engine overheats....................................................................... 3-4
o Towing of your vehicle ........................................................... 3-16
o Starting the engine ..................................................................... 2-4
o Driving tips for first 1,200 miles (2,000 km) ............................ 1-3
o Scheduled maintenance ............................................................ 5-4
o Reporting safety defects ......................................................... 8-17