wheel HYUNDAI TUCSON 2009 Service Manual

3
WHAT TO DO IN AN EMERGENCY
17
1) If the vehicle is being towed with the rear
wheels on the ground, be sure the park-
ing brake is released.NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
2) If any of the loaded wheels or suspen-
sion components are damaged or the
vehicle is being towed with the front
wheels on the ground, use a towing
dolly under the front wheels.
o Manual Transaxle:
If you do not use a towing dolly, place
the ignition key in the "ACC" position
and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed or in the
"LOCK" position when towing from the
rear without a towing dolly.
o Automatic Transaxle:
Be sure to use a towing dolly under the
front wheels.
!
!
D080A01JM
CAUTION:
o When towing the vehicle, take care
not to cause damage to the bumper or
underbody of the vehicle.
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.
!
HJM4019
CAUTION:
A vehicle with an automatic transaxle
should never be towed from the rear with
the front wheels on the ground. This can
cause serious damage to the transaxle.
3) It is recommended that your vehicle be
towed with all the wheels off the ground.

318
WHAT TO DO IN AN EMERGENCY
D080D02O-AATEMERGENCY TOWING
HJM4022
HJM4023


Towing Hooks
Towing Hooks
D080B02O-AATTowing the 4 Wheel Drive Vehicle
D080C04JMdollydolly
When towing the 4WD vehicle, it must be
towed by lifting all 4 wheels or using the
towing dolly.
CAUTION:
o The 4WD vehicle should never be
towed with the wheels on the ground.
This can cause serious damage to the
transaxle or the 4WD system.
o When towing the vehicle, take care
not to cause damage to the bumper or
underbody of the vehicle.
!
D080C03JM
o Do not tow with sling type truck as this
may cause damage to the bumper or
underbody of the vehicle.

3
WHAT TO DO IN AN EMERGENCY
19
IF YOU LOSE YOUR KEYSD120A01A-AATIf you lose your keys, many Hyundai deal-
ers can make you a new key if you have
your key number. If you lock the keys inside
your car and you cannot obtain a new key,
many Hyundai dealers can use special
tools to open the door for you. For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to one of the towing
hooks under the front/rear of your vehicle.
Be very careful when attempting this pro-
cedure when the vehicle is on any un-
paved surface to avoid damage to your
vehicle.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed vehicle to steer
it and operate the brakes.
NOTE:o To avoid serious damage to your 4WD
vehicle, limit the towing to 15 km/h (10
mph) and not for more than 1.5 km (1
mile) at ANY TIME.
o Before towing, check the level of the
automatic transaxle fluid. If it is below
the "75°C" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
CAUTION:
If the Engine is not running, the power
assist for the brakes and steering will
not work so steering and braking will be
much harder than usual.
CAUTION:
If the car is being towed with all four
wheels on the ground, it can be towed
only from the front. Be sure that the
transaxle is in neutral. Do not tow at
speeds greater than 50 km/h (30 mph)
and for more than 25 km (15 miles).
Be sure the steering is unlocked by plac-
ing the key in the "ACC" position. A
driver must be in the towed vehicle to
operate the steering and brakes.
!!

4
CORROSION PREVENTION AND APPEARANCE CARE4
After rinsing, dry the car using a damp
chamois or soft, absorbent cloth. The rea-
son for drying the car is to remove water
from the car so it will dry without water
spots. Don't rub, this can damage the fin-
ish.
If you find any nicks or scratches in the
paint, use touch-up paint to cover them to
prevent corrosion. To protect the paintwork
of the car against corrosion, you must
clean your Hyundai (at least once a month).
Give special attention
to the removal of salt, mud and other sub-
stances on the underside of the
splashboards of the car. Make sure that the
outlets and the underside of the doors are
open. Paint damage can be caused by
small accumulation of tar, industrial pre-
cipitation, tree resin, insects and bird drop-
pings, when not removed immediately. If
water alone is not strong enough to re-
move the accumulated dirt, use a mild car
washing solution. Be sure to rinse the
surface after washing to remove the solu-
tion. Never allow the solution to dry on the
painted surfaces. Use a clean sponge or cloth, rinse it fre-
quently and don't damage the finish by
rubbing too hard. For stubborn spots,
dampen them frequently and remove them
a little at a time.
To clean whitewall tires, use a stiff brush or
soapy steel-wool scouring pad.
To clean plastic wheel covers, use a clean
sponge or soft cloth and water.
To clean cast aluminum alloy wheels, use
a mild soap or neutral detergent. Do not
use abrasive cleaners. Protect the bare-
metal surfaces by cleaning, polishing and
waxing. Because aluminum is subject to
corrosion, be sure to give aluminum alloy
wheels special attention in winter. If you
drive on salted roads, clean the wheels
thoroughly afterwards.
After washing, be sure to rinse thoroughly.
If soapy water dries on the finish, streaking
will result.
When the weather is warm and the humid-
ity low, you may find it necessary to rinse
each section immediately after washing to
avoid streaking.
CAUTION:
!
o Water washing in the engine compart-
ment including high pressure water
washing may cause the failure of elec-
trical circuits located in the engine
compartment.
o Never allow water or other liquids to
come in contact with electrical/elec-
tronic components inside the vehicle
as this may damage them.
ojb037800

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or dam-
age. Start the engine and listen carefully
for any exhaust gas leakage. Tighten con-
nections or replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01O-AATo Rear Brake Discs and Linings/
Parking BrakeCheck the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service pro-
cedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.

6
DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

6
DO-IT-YOURSELF MAINTENANCE
19
G150A01JM
!
B145A01JM
CAUTION:
Be sure to install the air conditioner filter
in the direction of the arrow sign. Other-
wise, noise or filter damage may result.
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play,
stop the car with the wheels pointed straight
ahead and gently move the steering wheel
back and forth. Use very light finger pres-
sure and be sensitive to changes in resis-
tance that mark the limits of the free-play.
If the free-play is greater than specified,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
1.18 in.
(30 mm)
G160A01HR G160A01A-AAT
CLUTCH PEDAL FREE PLAYWith the engine off, press lightly on the
clutch pedal until you feel a change in
resistance. This is the clutch pedal free-
play. The free-play should be within the
limits specified in the illustration. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.24 ~ 0.51 in.
(6 ~ 13 mm)

7
EMISSION CONTROL SYSTEMS2
EMISSION CONTROL SYSTEM
H010D01A-AAT3. Exhaust Emission Control
SystemThe Exhaust Emission Control System is a
highly effective system which controls ex-
haust emissions while maintaining good
vehicle performace.
H010B01A-AAT1. Crankcase Emission Control
SystemThe positive crankcase ventilation system
is employed to prevent air pollution caused
by blow-by gases being emitted from the
crankcase. This system supplies filtered
air to the crankcase through the air intake
hose. Inside the crankcase, the fresh air
mixes with blow-by gases, which then pass
through the PCV valve and into the induc-
tion system.
H010A02O-AATYour Hyundai is equipped with an emis-
sion control system to meet all require-
ments of the U.S. Environmental Protec-
tion Agency or California Air Resources
Board.
There are three emission control systems
which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is recom-
mended that you have your car inspected
and maintained by an authorized Hyundai
dealer in accordance with the maintenance
schedule in this manual.
Caution for the Inspection and Mainte-
nance Test (V6 Vehicle with Traction
Control System)
o To prevent the vehicle from misfiring
during dynamometer testing, discon-
nect the ABS connector in the engine
compartment. (2.7 V6 only)
o For more information, see shop manual
(Wheel Speed Sensor).
o After dynamometer testing is com-
pleted, erase the ABS/TCS DTC
(Diagnotic Trouble Code) with a GST
(Generic Scan Tool) or Hi-Scan Pro.
CanisterFuel vapors generated inside the fuel tank
are absorbed and stored in the canister.
When the engine is running, the fuel va-
pors absorbed in the canister are drawn
into the induction system through the purge
control solenoid valve.Purge Control Solenoid Valve (PCSV)The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant tempera-
ture is low during idling, the PCSV closes
so that evaporated fuel is not taken into the
engine. After the engine warms-up during
ordinary driving, the PCSV opens to intro-
duce evaporated fuel to the engine.
H010C01S-AAT2. Evaporative Emission Control (In-
cluding ORVR: Onboard Refuel-
ing Vapor Recovery) SystemThe Evaporative Emission Control Sys-
tem is designed to prevent fuel vapors from
escaping into the atmosphere.
(The ORVR system is designed to allow
the vapors from the fuel tank to be loaded
into a canister while refueling at the gas
station, preventing the escape of fuel va-
pors into the atmosphere.)

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS4
!
These pressures were chosen to pro-
vide the most satisfactory combination
of ride comfort, tire wear and stability
under normal conditions. Tire pressures
should be checked at least monthly.
Proper tire inflation pressures should
be maintained for these reasons:
!
WARNING:
Overinflation or underinflation can
reduce the tire life, adversely affect
vehicle handling, and lead to sud-
den tire failure. This could rusult in
loss of vehicle control and potential
injury.
Type C
I030A02-A
NOTE:
o Underinflation also results in ex-
cessive wear, poor handling and
reduced fuel economy. Wheel de-
formation also is possible. Keep
your tire pressures at the proper
levels. If a tire frequently needs
refilling, have it checked by your
Hyundai Dealer.
o Overinflation produces a harsh
ride, excessive wear at the center
of the tire tread, and a greater
possibility of damage from road
hazards. WARNING:
o Inspect your tires frequently for
proper inflation as well as wear
and damage. Always use a tire
pressure gauge.
o Tires with too much or too little
pressure wear unevenly causing
poor handling, loss of vehicle
control, and sudden tire failure
leading to accidents, injuries, and
even death. The recommended
cold tire pressure for your vehicle
can be found in this manual and
on the tire label located on the
driver's side of the center pillar.
o Worn tires can cause accidents.
Replace tires that are worn, show
uneven wear, or are damaged. See
page 8-12.
o Remember to check the pressure
of your spare tire. Hyundai recom-
mends that you check the spare
every time you check the pressure
of the other tires on your vehicle.

8
CONSUMER INFORMATION, REPORTING SAFETY DEFECTS & BINDING ARBITRATION OF WARRANTY CLAIMS6
1. Manufacturer or Brand name
o Manufacturer or Brand name is
shown.
2. Tire size (example: P235/60R16 99T)
o The "P" indicates the tire is de-
signed for passenger vehicles. A
"T" is the designation for a tempo-
rary spare tire.
o Three-digit number (235): This num-
ber gives the width in millimeters
of the tire from sidewall edge to
sidewall edge.
o Two-digit number (60): This num-
ber, known as the aspect ratio,
gives the tire's ratio of height to
width.
o R: The "R" stands for radial.
o Two-digit number (16): This num-
ber is the wheel or rim diameter in
inches.
o Two (or three) digit number (99):
This number is the tire's load in-
dex. It is a measurement of how
much weight each tire can sup-
port.o T: Speed Rating. The speed rating
denotes the speed at which a tire is
designed to be driven for extended
periods of time. The ratings range
from "A" to "Z" (98 to 186 MPH).
3. TIN (Tire Identification Number) for
new tire (example: DOT XX XX XXX
XXXX)
o DOT: Abbreviation for the "Depart-
ment of Transportation". The sym-
bol can be placed above, below or
to the left or right of the Tire Iden
tification Number. Indicates tire is
in compliance with the U.S. De-
partment of Transportation Motor
Vehicle Safety Standards.
o 1st two-digit code: Manufacturer's
identification mark
o 2nd two-digit code: Tire size
o 3rd three-digit code: Tire type code
(Optional)
o 4th four-digit code: Date of Manu-
facture
Federal law requires tire manufacturers
to place standardized information on
the sidewall of all tires. This information
identifies and describes the fundamen-
tal characteristics of the tire and also
provides the tire identification number
(TIN) for safety standard certification.
The TIN can be used to identify the tire
in case of a recall.I030B01JM-AATTIRE SIDEWALL LABELING
I030B04JM
1
234 5, 6
7
1