engine HYUNDAI TUCSON 2009 Manual PDF

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G050B01A-AATRecommended Engine CoolantUse a high quality ethylene-glycol coolant
in a 50/50 mix with water. The engine
coolant should be compatible with alumi-
num engine parts. Additional corrosion
inhibitors or additives should not be used.
The cooling system must be maintained
with the correct concentration and type of
engine coolant to prevent freezing and
corrosion. Never allow the concentration
of antifreeze to exceed the 60% level or go
below the 35% level, or damage to the
cooling system may result. For proper con-
centration when adding or replacing the
engine coolant, refer to the following table.
Ambient
temperature
°F (°C)
5 (-15)
-13 (-25)
-31 (-35)
-49 (-45)
65%
60%
50%
40% 35%
40%
50%
60%Water Antifreeze
solution Engine Coolant concentration
G050C01A-AATTo Check the Coolant LevelThe coolant level can be seen on the side
of the plastic coolant reservoir. The level of
the coolant should be between the "L" and
"F" lines on the reservoir when the engine
is cool. If the level is below the "L" mark, add
engine coolant to bring it up between "L"
and "F". If the level is low, inspect for
coolant leaks and recheck the fluid level
frequently. If the level drops again, visit
your Hyundai dealer for an inspection and
diagnosis of the reason.
CHECKING AND CHANGING THE
ENGINE COOLANT!
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and
may erupt through the opening if the cap
is removed. You could be seriously
burned if you do not observe this precau-
tion. Do not remove the radiator cap until
the radiator is cool to the touch.
G050C01JM

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!
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the coolant
fan so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition. 2. Turn the radiator cap counterclockwise
without pressing down on it, until it stops.
This relieves any pressure remaining in
the cooling system. And remove the
radiator cap by pushing down and turn-
ing counterclockwise.
3. Be sure your drain receptacle is in place.
Open the drain cock on the radiator.
Allow all the engine coolant to drain
from the cooling system, then securely
close the drain cock.
4. Check Section 9 for the capacity of the
cooling system in your car. Then, fol-
lowing the manufacturer's directions on
the engine coolant container, add the
appropriate quantity of coolant to the
radiator.
5. Fill the radiator with clean demineral-
ized or distilled water. Continue to add
clean demineralized or distilled water
in small quantities until the fluid level
stays up in the radiator neck.6. Start the engine, top off the radiator with
water and then add coolant to the res-
ervoir until the level is between "L" and
"F".
7. Replace the radiator and reservoir caps
and check to be sure the drain cocks are
fully closed and not leaking.
G050D02A-AATTo Change the Engine CoolantThe engine coolant should be changed at
those intervals specified in the vehicle
maintenance schedule in Section 5.
HJM5034G050D01JM
CAUTION:
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean
water.
1. Park the car on level ground, set the
park-ing brake and remove the radiator
cap when cool.

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WINDSHIELD WIPER BLADESG080A02A-AATThe wiper blades should be carefully in-
spected from time to time and cleaned to
remove accumulations of road film or other
debris. To clean the wiper blades and
arms, use a clean sponge or cloth with a
mild soap or detergent and water. If the
wipers continue to streak or smear the
glass, replace them with genuine Hyundai
replacement parts or their equivalent.
!
CAUTION:
o Do not operate the wipers on dry glass.
This can result in more rapid wear of
the wiper blades and may scratch the
glass.
o Keep the blade rubber out of contact
with petroleum products such as en-
gine oil, gasoline, etc.
HJM5032
HJM5038
CHANGING THE AIR CLEANER
FILTERG070A01E-AATTo change the filter, unsnap the clips
around the cover. When this is done, the
cover can be lifted off, the old filter removed
and the new filter put in its place. Genuine
Hyundai Replacement Parts are recom-
mended.
CAUTION:
o Operating your vehicle without a
proper air filter in place can result in
excessive engine wear.
o When removing the air cleaner filter,
be careful that dust or dirt does not
enter the air intake. These may result
in damage to the air cleaner filter.
!

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G090A01JM
FILLING THE WASHER RESER-
VOIRG090A02JM-AATThe washer fluid reservoir supplies fluid to
the front and rear washer systems.
A good quality washer fluid should be
used to fill the washer reservoir. The fluid
level should be checked more frequently
during inclement weather or whenever the
washer system is in more frequent use.
The capacity of the washer reservoir is
3.59 U.S. quarts (3.4 Liters).
CAUTION:
o Radiator anti-freeze (engine coolant)
should not be used in the washer sys-
tem because it will damage the car's
finish.
o The washer should not be operated if
the washer reservoir is empty. This
can damage the washer fluid pump.
!!
WARNING:
o Windshield washer fluid agents con-
tain some amounts of alcohol and can
be flammable under certain circum-
stances. Do not allow sparks or flame
to contact the washer fluid or the
washer fluid reservoir. Damage to
the vehicle or its occupants could
occur.
o Windshield washer fluid is poisonous
to humans and animals. Do not drink
windshield washer fluid. Serious in-
jury or death could occur.
CHECKING THE TRANSAXLE
OIL (MANUAL)G100A02JM-AATTransaxle lubricant in the manual transaxle
should be checked at those intervals speci-
fied in the vehicle maintenance schedule
in Section
5.Recommended OilUse only HYUNDAI GENUINE PARTS MTF
75W/85 (API GL-4) or EQUIVALENT in the
manual transaxle.Manual Transaxle Oil CapacityThe oil capacity of the manual transaxle is
2.2 U.S. quarts (2.1 liters).
HJM5009
Filler plug
Drain plug

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CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)G110A01E-AATTransaxle fluid in the automatic transaxle
should be checked at those intervals speci-
fied in the vehicle maintenance schedule
in Section 5.NOTE:Automatic transaxle fluid is basically
red color. As driving distance increases,
the fluid color turns darkish red gradu-
ally. It is a normal condition and you
should not judge the need to replace
based upon the changing color.
You must replace the automatic
transaxle fluid in accordance with inter-
vals specified in the vehicle maintenance
schedule in section 5.
!
G110B05A-AATRecommended Fluid
Your Hyundai automatic transaxle is spe-
cially designed to operate with HYUNDAI
GENUINE ATF SP III, DIAMOND ATF SP III,
SK ATF SP III or other brands meeting the
SP III specification approved by Hyundai
Motor Co.. Damage caused by a
nonspecified fluid is not covered by your
new vehicle limited warranty.
CAUTION:
Use of aftermarket ATF additives may
cause damage to the automatic
transaxle.
Only use HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or
other brands meeting the SP III specifi-
cation approved by Hyundai Motor Co..
If you are having your vehicle serviced
at a facility other than a Hyundai dealer,
verify that the correct ATF is used for
your vehicle.
!
WARNING:
It is always better to check the transaxle
oil level when the engine is cool or cold.
If the engine is hot, you should exercise
great caution to avoid burning yourself
on hot engine or exhaust parts.NOTE:It is recommended that the manual
transaxle fluid should be checked by an
authorized Hyundai dealer.

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!
G110D03O-AATChecking the Automatic Transaxle
Fluid LevelThe automatic transaxle fluid level should
be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the shift lever in N (Neutral) posi-
tion and confirm the engine is running
at normal idle speed.
2. After the transaxle is warmed up suffi-
ciently (fluid temperature 158~176°F),
for example by 10 minutes usual driv-
ing, move the shift lever through all
positions then place the shift lever in N
(Neutral) or P (Park) position.
G110C01JM-AATTransaxle Fluid CapacityThe fluid capacity of the automatic
transaxle is 8.2 U.S. quarts (7.8 liters).
WARNING:
The transaxle fluid level should be
checked when the engine is at normal
operating temperature. This means that
the engine, radiator, exhaust system
etc., are very hot so you should exercise
great care not to burn yourself during
this procedure.
HJM5011
3. Confirm if the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 68~86°F), add
the fluid to the “COLD” line and then
recheck the fluid level according to the
above step 2.
HJM5044
HOT
COLD

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CHECKING THE BRAKES
!
G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan, so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition.
G120A01A-AAT
CAUTION:
Because brakes are essential to the
safe operation of the car, it is suggested
that they be checked and inspected by
your Hyundai dealer. The brakes should
be checked and inspected for wear at
those intervals specified in the vehicle
maintenance schedule in Section 5.
!
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming
to DOT 3 or DOT 4 specifications in your
braking system. Follow the instructions
printed on the container.

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!
G130B02A-AATTo Replace the FluidRecommended brake fluid conforming to
DOT 3 or DOT 4 specification should be
used. The reservoir cap must be fully tight-
ened to avoid contamination from foreign
matter or moisture.NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will
result.
WARNING:
Use caution when handling brake fluid. It
can damage your vision if you get it in
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
AIR CONDITIONING CARE
!
G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and en-
gine radiator) should be checked periodi-
cally for accumulation of dirt, dead insects,
leaves, etc. These can interfere with maxi-
mum cooling efficiency. When removing
such accumulations, brush or hose them
away carefully to avoid bending the cool-
ing fans.
G140B01A-AATChecking the Air Conditioning Op-
eration1. Start the engine and let it run at a fast idle
for several minutes with the air condi-
tioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents
is not cold, have the air conditioning
system inspected by your Hyundai
dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low re-
frigerant level may damage the com-
pressor.

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G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
G140D02A-AATChecking the Compressor Drive Belt
G140C01A-AATLubricationTo lubricate the compressor and the seals
in the system, the air conditioning should
be run for at least 10 minutes each week.
This is particularly important during cool
weather when the air conditioning system
is not otherwise in use.
When the air conditioning is being used
regularly, the compressor drive belt ten-
sion should be checked at least once a
month with the engine turned off.
To check the drive belt tension, press down
on the belt halfway between the engine
crankshaft and compressor pulleys. Press-
ing with your finger, you should not be able
to deflect this belt anymore than 1/3 of an
inch. If the belt is too loose, have it adjusted
by your Hyundai dealer.
CHANGING THE CLIMATE CON-
TROL AIR FILTERB145A03JM-GAT(For Evaporator and Blower Unit)
(If Installed)The climate control air filter is located in
front of the evaporator unit behind the
glove box.
It helps to decrease the amount of pollut-
ants entering the car.
1. Open the glove box and remove the
support strap through the hole.
HJM2133

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G150A01JM
!
B145A01JM
CAUTION:
Be sure to install the air conditioner filter
in the direction of the arrow sign. Other-
wise, noise or filter damage may result.
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play,
stop the car with the wheels pointed straight
ahead and gently move the steering wheel
back and forth. Use very light finger pres-
sure and be sensitive to changes in resis-
tance that mark the limits of the free-play.
If the free-play is greater than specified,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
1.18 in.
(30 mm)
G160A01HR G160A01A-AAT
CLUTCH PEDAL FREE PLAYWith the engine off, press lightly on the
clutch pedal until you feel a change in
resistance. This is the clutch pedal free-
play. The free-play should be within the
limits specified in the illustration. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.24 ~ 0.51 in.
(6 ~ 13 mm)