steering HYUNDAI VELOSTER 2011 Workshop Manual

Maintenance
14 7
NORMAL MAINTENANCE SCHEDULE -FOR EUROPE (CONT.)
(Continued)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect vapor hose and fuel filler cap
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and engine oil filter (GDI engine) *
2 *3 *4
❑ Replace spark plugs (GDI/MPI engine)
(Replace every 180,000 km or 120 months-GDI)
(Replace every 60,000 km or 48 months-MPI)
❑ Replace engine coolant *
8
(At first, replace at 210,000km(130,000 miles) or 120
months : After that, inspect every 30,000km (20,000 miles)
or 24 months)
240,000km (160,000 miles)/96months
❑ Inspect air conditioner compressor (if equipped)
❑ Inspect air conditioner refrigerant (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake pedal, clutch pedal (if equipped)
❑ Inspect brake/clutch fluid
❑ Inspect cooling system
(At first, inspect at 60,000km (40,000 miles) or 48 months :
After that, inspect every 30,000km (20,000 miles) or 24
months)
❑ Inspect disc brakes and pads (if equipped)
❑ Inspect double clutch transmission fluid (if equipped) *
9
❑ Inspect drive belts *1
❑ Inspect drive shaft and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect Fuel filter *
7
❑ Inspect fuel lines, hoses and connections
❑ Inspect fuel tank air filter
❑ Inspect manual transaxle fluid (if equipped) *
9
❑ Inspect parking brake
(Continued)
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715
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - FOR EUROPE
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and
engine oil filterGDIREvery 15,000 km (10,000 miles) or
6 months
A, B, C, D, E, F,
G, H, I, J, K, L
MPIREvery 7,500 km (5,000 miles) or
6 months
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Spark plugs RReplace more frequently
depending on the conditionA, B, I, L
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Double clutch transaxle (if equipped)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Automatic transaxle fluid (if equipped)REvery 90,000 km (60,000 miles)A, C, D, E, F,
G, H, I, J
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
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717
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
*
1: Adjust alternator and power steering (and water pump drive
belt) and air conditioner drive belt (if equipped).
Inspect and if necessary repair or replace.
*
2: Check the engine oil level and leak every 500 km (350
miles) or before starting a long trip.
*
3: Driving in summer season temperature over 40 °C (104 °F
- SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,
YEMEN ETC) or driving over 170 km/h (106 mile/h) must
conform the severe driving condition.
*
4: For your convenience, it can be replaced prior to it's interval
when you do maintenance of other items.
*
5: Inspect for excessive valve noise and/or engine vibration
and adjust if necessary. An authorized HYUNDAI dealer
should perform the operation.*
6: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediate-
ly regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
7: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
*
8: HYUNDAI recommends that you use good quality gasolines
meet Europe Fuel standards (EN228) or equivalents.
For customers who do not use good quality gasolines
including fuel additives regularly, and have problems start-
ing or the engine does not run smoothly, one bottle of addi-
tives added to the fuel tank at every 5,000km or every
engine oil change is recommended. Additives are available
from your authorized HYUNDAI dealer along with informa-
tion on how to use them. Do not mix other additives.
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Maintenance
18 7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
15,000 km (10,000 miles) or 12months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
✽NOTICE
In case of additives add every 5,000 km (3,300 miles) *8
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719
Maintenance
30,000 km (20,000 miles) or 24months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *6
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect fuel tank air filter (if equipped)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
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Maintenance
20 7
45,000 km (30,000 miles) or 36months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
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721
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
60,000 km (40,000 miles) or 48months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect manual transaxle fluid (if equipped)
❑ Inspect vapor hose and fuel filler cap (Gasoline)
(Continued)
(Continued)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace fuel filter (Gasoline) *6
❑ Replace fuel tank air filter (if equipped)
❑ Replace spark plugs (MPI) *4
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
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Maintenance
22 7
75,000 km (50,000 miles) or 60months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
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723
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *6
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect fuel tank air filter (if equipped)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
(Continued)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect valve clearance *6
(Every 90,000 km (55,900 miles) or 48 months *5)
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Maintenance
24 7
105,000 km (70,000 miles) or 84months
❑ Inspect air cleaner filter - Except Middle East
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Replace air cleaner filter - For Middle East
❑ Replace climate control air filter (if equipped)
(Continued)
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE (CONT.)
(Continued)
❑ Replace engine oil and filter (Gasoline)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline) - For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
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