clutch HYUNDAI VELOSTER 2013 Service Manual

727
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeatedly driving short distance of less than 5 miles (8 km) in normal
temperature or less than 10 miles (16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold
weather
E - Driving in sandy areasF - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart
below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING CONDITION
ENGINE OIL AND FILTER - GDIREVERY 3,750 MILES (6,000 KM) OR 6 MONTHSA, B, C, D, E, F, G, H, I, J, K
ENGINE OIL AND FILTER - Turbo GDIREVERY 3,000 MILES (5,000 KM) OR 3 MONTHSA, B, C, D, E, F, G, H, I, J, K
AIR CLEANER FILTERRMORE FREQUENTLYC, E
SPARK PLUGSRMORE FREQUENTLYA, B, H, I, K
AUTOMATIC TRANSAXLE FLUIDREVERY 60,000 MILES (96,000 KM) C, E, F, G, H, I, J
MANUAL TRANSAXLE FLUID /
ECOSHIFT DUAL CLUTCH TRANSMISSION FLUIDREVERY 75,000 MILES (120,000 KM) A, C, E, F, G, H, I, J
FRONT BRAKE DISC/PADS, CALIPERSIMORE FREQUENTLYC, D, G, H
REAR BRAKE DISC/PADSIMORE FREQUENTLYC, D, G, F
PARKING BRAKEIMORE FREQUENTLYC, D, G, H
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINTIMORE FREQUENTLYC, D, E, F, G, H, I
DRIVE SHAFTS AND BOOTSIEVERY 7,500 MILES (12,000 KM) OR 6 MONTHSC, D, E, F, G, H, I
CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOWER UNIT)RMORE FREQUENTLYC, E

729
Maintenance
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Manual transaxle fluid /
EcoShift dual clutch transmission
fluid (if equipped)
Inspect the manual transaxle or EcoShift
dual clutch transmission fluid according
to the maintenance schedule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake/clutch fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.
Use only specified automatic
transaxle fluid. (Refer to
“Recommended lubricants and
capacities” in section 8.)

Maintenance
36 7
BRAKE/CLUTCH FLUID
Checking the brake/clutch fluid
level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap and
adding brake/clutch fluid, clean the area
around the reservoir cap thoroughly to
prevent brake/clutch fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system or clutch (if equipped)
checked by an authorized HYUNDAI
dealer.
Use only the specified brake fluid. (Refer
to “Recommended lubricants or capaci-
ties” in section 8.)
Never mix different types of fluid.
WARNING - Brake/clutch
fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING - Loss of brake/
clutch fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.
CAUTION
Do not allow brake fluid to contact
the vehicle's body paint, as paint
damage will result. Brake fluid,
which has been exposed to open air
for an extended time should never
be used as its quality cannot be
guaranteed. It should be disposed
of properly. Don't put in the wrong
kind of fluid. A few drops of miner-
al-based oil, such as engine oil, in
your brake system can damage
brake system parts.
OFS070006

Maintenance
58 7
Temperature -A, B & C
The temperature grades are A (the
highest), B and C representing the
tire’s resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Sustained high temperature can
cause the material of the tire to
degenerate and reduce tire life, and
excessive temperature can lead to
sudden tire failure. The grade C cor-
responds to a level of performance
which all passenger car tires must
meet under the Federal Motor
Vehicle Safety Standard No. 109.
Grades B and A represent higher
levels of performance on the labora-
tory test wheel than the minimum
required by law.Tire terminology and definitions
Air Pressure: The amount of air
inside the tire pressing outward on
the tire. Air pressure is expressed in
pounds per square inch (psi) or kilo-
pascal (kPa).
Accessory Weight: This means the
combined weight of optional acces-
sories. Some examples of optional
accessories are, EcoShift dual clutch
transmission, power seats, and air
conditioning.
Aspect Ratio: The relationship of a
tire's height to its width.
Belt:A rubber coated layer of cords
that is located between the plies and
the tread. Cords may be made from
steel or other reinforcing materials.
Bead: The tire bead contains steel
wires wrapped by steel cords that
hold the tire onto the rim.
Bias Ply Tire: A pneumatic tire in
which the plies are laid at alternate
angles less than 90 degrees to the
centerline of the tread.WARNING - Tire
temperature
The temperature grade for this
tire is established for a tire that
is properly inflated and not
overloaded. Excessive speed,
underinflation, or excessive
loading, either separately or in
combination, can cause heat
build-up and possible sudden
tire failure. This can cause loss
of vehicle control and serious
injury or death.

Maintenance
70 7
Engine compartment main fuse panel
Description Fuse rating Protected component
MULTI
FUSEMDPS 80A EPS Control Module
BLOWER 40A Engine Room Fuse & Relay Box (Blower Relay)
EcoShift dual clutch
transmission 1 (GDI)40A TCM
RR HTD 40A Engine RoomFuse & Relay Box (Rear Defogger Relay)
ALTGDI 125A
Engine RoomFuse & Relay Box (Multi Fuse - EcoShift dual clutch transmission 1,
MDPS, RR HTD, BLOWER), Alternator
T-GDI 150A
ABS 2 30A Multipurpose Check Connector, ESC Module
B+ 2 50ASmart Junction Box (Power Window Relay, IPS Control Module (ARISU LT),
Fuse - SAFETY POWER WINDOW, AMP)
B+ 150ALeak Current Autocut Device (Room Lamp Relay, Leak Current Autocut Switch,
Fuse - INTERIOR LAMP, MULTIMEDIA, MEMORY ), Fuse - S/HEATER
FUSEC/FANGDI 40A Engine Room Fuse & Relay Box (Cooling Fan (High) Relay, Cooling Fan (Low) Relay)
T-GDI 60AEngine Room Fuse & Relay Box (Cooling Fan (High) Relay)
A/CON 10AEngine RoomFuse & Relay Box (A/CON Relay)
FOG LP FRT 10AEngine RoomFuse & Relay Box (Fog Lamp Relay)
HORN 15AEngine RoomFuse & Relay Box (Burglar Alarm Horn Relay, Horn Relay)
SUNROOF 20A Panorama Sunroof Motor
IG 2 40AIgnition Switch, PDM Relay Box (IG 2 Relay),
Engine Room Fuse & Relay Box (Start Relay)
IG 1 40A Ignition Switch, PDM Relay Box (IG 1 Relay, ACC Relay)

771
Maintenance
Description Fuse rating Protected component
FUSESENSOR 1 20A ECM
SENSOR 2GDI 10AOil Control Valve #1 (Intake)/#2 (Exhaust), Purge Control Solenoid Valve,
Variable Intake Solenoid Valve, Canister Close Valve,
Engine Room Fuse & Relay Box (A/CON Relay)
T-GDI 10AOil Control Valve #1 (Intake)/#2 (Exhaust), Purge Control Solenoid Valve,
Variable Intake Solenoid Valve, Canister Close Valve,
Engine Room Fuse & Relay Box (A/CON Relay), Waste gate valve, Recirulation valve
SENSOR 3 15A ECM, Oxygen Sensor (Up)/(Down), Engine Room Fuse & Relay Box (HAC Relay)
ECU 2 15A ECM
EcoShift dual clutch
transmission 3 (GDI)15A TCM
F/PUMP 15A Engine Room Fuse & Relay Box (Fuel Pump Relay)
ABS 1 40A ESC Module
ECU 1 30A Engine Room Fuse & Relay Box (Engine Conrol Relay, Fuse - ECU 2, ECU 3)
EcoShift dual clutch
transmission 2 (GDI)40A TCM
B+ 3 50ASmart Junction Box (Tail Lamp Relay, IPS Control Module (ARISU RT),
Fuse - STOP LP, SMART KEY 1/2, INVERTER 2, DR LOCK )
ECU 3 10A Sport Mode Switch
VACUUM PUMP
(T-GDI)20A Engine Room Fuse & Relay Box (Vacuum Pump Relay)

Specifications, Consumer information, Reporting safety defects
4 8
WEIGHT/VOLUME
Item GDI Turbo GDI
Gross vehicle weight
lbs. (kg)Manual transaxle 3748 (1700) 3854 (1750)
Automatic transaxle3748 (1700)3854 (1750)
EcoShift dual clutch transmission3748 (1700)3854 (1750)
Luggage volume
cu ft (l)15.5 (440)

85
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality. The correct
lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
RecommendsGDI3.8 US qt. (3.6 l)API Service SM*3,
ILSAC GF-4 or above
Turbo GDI4.8 US qt. (4.5 l)API Service SM, ILSAC GF-4,
ACEA A5 or above
Automatic transaxle fluidTurbo GDI7.5 US qt. (7.1 l)
MICHANG ATF SP-IV
SK ATF SP-IV
NOCA ATF SP-IV
HYUNDAI genuine ATF SP-IV
Manual transaxle fluid
GDI1.90~2.01 US qt.
(1.8~1.9 l)HK MTF(SK), HD MTF(H.K.SHELL),
HYUNDAI Genuine transaxle fluid (API GL-4, SAE 75W/85)
Use the Manual transaxle fluid approved by HYUNDAI motor
company. Consult an authorized HYUNDAI dealer for details.
Turbo GDI2.01~2.11 US qt.
(1.9~2.0 l)
EcoShift dual clutch transmission fluid2.01~2.11 US qt.
(1.9~2.0 l)
HA SYN MTF(SK), HD SYN MTF(H.K.SHELL),
GS PAO MTF(GS CALTEX),
HYUNDAI Genuine transaxle fluid (API GL-4, SAE 75W/85)
Use the EcoShift dual clutch transmission fluid approved by
HYUNDAI motor company.
Consult an authorized HYUNDAI dealer for details.

Specifications, Consumer information, Reporting safety defects
6 8
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econ-
omy by reducing the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure
in everyday driving, but in a year’s time, they can offer significant cost and energy savings.
*
3If the API service SM engine oil is not available in your country, you may substitute API service SL.
LubricantVolumeClassification
Coolant
Automatic transaxle5.5 US qt. (5.2 l)Mixture of antifreeze and water
(Ethylene glycol base coolant for aluminum radiator)Manual Transaxle5.28 US qt. (5.0 l)Ecoshift dual clutch transmission
Brake/clutch fluid0.7~0.8 US qt.
(0.7~0.8 l)FMVSS116 DOT-3 or DOT-4
Fuel13.2 US gal. (50 l)Unleaded gasoline

Index
2I
Air bags ........................................................................3-32
Air bag warning label ................................................3-58
Air bag warning light ................................................3-35
Curtain air bag ............................................................3-49
Driver's and passenger's front air bag ........................3-44
Side impact air bag ....................................................3-48
Air cleaner ....................................................................7-38
Alarm system ................................................................4-14
Anti-lock brake system (ABS) ......................................5-27
Appearance care ............................................................7-79
Exterior care ..............................................................7-79
Interior care ................................................................7-84
Ashtray ..........................................................................4-97
Automatic transaxle /
EcoShift dual clutch transmission ............................5-16
Base curb weight ..........................................................5-54
Battery ..........................................................................7-46
Battery saver function ..................................................4-67
Before driving ................................................................5-3
Bottle holders, see cup holders ....................................4-93
Brake system ................................................................5-24
Anti-lock brake system (ABS) ..................................5-27
Electronic stability program (ESP) ............................5-29Parking brake..............................................................5-25
Power brakes ..............................................................5-24
Brake clutch fluid ..........................................................7-36
Bulb replacement ..........................................................7-72
Bulb wattage....................................................................8-2
Button start/stop, see engine start/stop button ................5-8
Capacities (Lubricants) ..................................................8-5
Care
Exterior care ..............................................................7-79
Interior care ................................................................7-84
Tire care ......................................................................7-49
Cargo weight ................................................................5-54
Center console storage ..................................................4-90
Central door lock switch ..............................................4-20
Chains
Tire chains ..................................................................5-46
Changing tires ..............................................................6-13
Checking tire inflation pressure ....................................7-50
Child restraint system....................................................3-24
Child-protector rear door lock ......................................4-21
Cigarette lighter ............................................................4-96
Climate control air filter................................................4-87
Climate control system (Manual)..................................4-79
Air conditioning ........................................................4-80
Climate control air filter ............................................4-87
A
B
C