engine HYUNDAI VELOSTER 2020 Owners Manual

7
Maintenance
7
Maintenance
Engine Compartment .............................................7-3
Maintenance Services ...........................................7-4
Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner Maintenance ..............................................7-5
Owner Maintenance Schedule .......................................7-6
Scheduled Maintenance Services........................7-7
Normal Maintenance Schedule (Nu 2.0 MPI) .............7-8
Maintenance Under Severe Usage Conditions
(Nu 2.0 MPI)......................................................................7-11
Normal Maintenance Schedule
(Gamma 1.6 Turbo-GDI).................................................7-13
Maintenance Under Severe Usage Conditions
(Gamma 1.6 Turbo-GDI).................................................7-16
Explanation of Scheduled Maintenance Items..7-18
Engine Oil ..............................................................7-21
Checking the Engine Oil Level .....................................7-21
Checking the Engine Oil and Filter .............................7-22
Engine Coolant .....................................................7-23
Checking the Engine Coolant Level ............................7-23
Changing Engine Coolant ..............................................7-26
Brake/Clutch Fluid ...............................................7-27
Checking the brake/clutch Fluid Level ......................7-27
Washer Fluid .........................................................7-28
Checking the Washer Fluid Level................................7-28
Parking Brake .......................................................7-28
Checking the Parking Brake .........................................7-28
Air Cleaner ............................................................7-29
Filter Replacement ..........................................................7-29
Climate Control Air Filter ....................................7-30
Filter Inspection ...............................................................7-30
Wiper Blades.........................................................7-31
Blade Inspection ..............................................................7-31
Blade Replacement .........................................................7-31
Battery...................................................................7-34
For Best Battery Service ..............................................7-35
Battery Recharging ........................................................7-35
Reset Features.................................................................7-36
7

7
Tires and wheels ..................................................7-37
Tire Care ............................................................................7-37
Recommended Cold Tire Inflation Pressures ...........7-38
Check Tire Inflation Pressure ......................................7-39
Tire Rotation.....................................................................7-39
Wheel Alignment and Tire Balance ............................7-40
Tire Replacement ............................................................7-41
Wheel Replacement ........................................................7-42
Tire Traction .....................................................................7-42
Tire Maintenance ............................................................7-42
Tire Sidewall Labeling ....................................................7-42
Tire Terminology and Definitions................................7-46
All Season Tires ...............................................................7-49
Summer Tires ...................................................................7-49
Snow Tires ........................................................................7-50
Radial-Ply Tires ...............................................................7-50
Low Aspect Ratio Tires..................................................7-50
Fuses ......................................................................7-52
Instrument Panel Fuse Replacement..........................7-53
Engine Compartment Panel Fuse Replacement.......7-54
Fuse/Relay Panel Description ......................................7-56
Light Bulbs ............................................................7-67
Headlamp, Position lamp, Daytime Running Light,
Turn signal lamp and Side marker ..............................7-68
Side Repeater Lamp Replacement ..............................7-72
Rear Combination Light Bulb Replacement ..............7-73
High Mounted Stop Lamp Replacement ....................7-76
License Plate Light Bulb Replacement ......................7-76
Interior Light Bulb Replacement .................................7-77
Appearance care ..................................................7-78
Exterior Care ....................................................................7-78
Interior Care .....................................................................7-83
Emission Control System ....................................7-86
Crankcase Emission Control System ..........................7-86
Evaporative Emission Control System Including
Onboard Refueling Vapor Recovery (ORVR)............7-86
Exhaust Emission Control System ..............................7-87

7-3
7
Maintenance
E EN
NG
GI
IN
NE
E
C
CO
OM
MP
PA
AR
RT
TM
ME
EN
NT
T

OJS078002/OJS078048L
■
■Gamma 1.6 Turbo-GDI
1. Engine coolant reservoir
2. Fuse box
3. Battery
4. Brake/clutch fluid reservoir
5. Air cleaner
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Radiator cap
The actual engine compartment in the vehicle may differ from the illustration.
■ ■Nu 2.0 MPI

7-5
7
Maintenance
O OW
WN
NE
ER
R
M
MA
AI
IN
NT
TE
EN
NA
AN
NC
CE
E
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used. Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transmission/dual clutch
transmission) position or neu-
tral (for manual transmission
vehicle), apply the parking
brake, place the ignition
switch in the LOCK/OFF posi-
tion.
WARNING Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.

7-6
Maintenance
Owner Maintenance Schedule
When you stop for fuel:
• Check the engine oil level.
Check the coolant level in the
engine coolant reservoir.
Check the windshield washer fluid
level.
Check the for low or under-inflated
tires.
While operating your vehicle:
Note any changes in the sound of
the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly
turns slightly or "pulls" to one side
when traveling on smooth, level
road.
When stopping, listen and check
for unusual sounds, pulling to one
side, increased brake pedal travel
or "hard-to-push" brake pedal.
If any slipping or changes in the
operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transmission/
dual clutch transmission P (Park)
function. Check the parking brake.
Check for fluid leaks under your
vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the engine
coolant reservoir.
Check the operation of all exterior
lights, including the brake lights,
turn signals and hazard warning
flashers.
Check the inflation pressures of all
tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts. Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING

7-8
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: The drive belt should be replaced when cracks occur or tension is reduced excessively.
*2: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from your
authorized HYUNDAI dealer along with information on how to use them. Do not mix other additives.
Normal Maintenance Schedule (Nu 2.0 MPI)
Months1224364860728496108120132144156168180
Km×1,0001224364860728496108120132144156168180
Drive belts *1At first, inspect at 96,000 km or 72 months.
Thereafter, inspect every 24,000 kmor 24 months
Engine oil and engine oil filterRRRRRRRRRRRRRRR
Fuel additives *2Add fuel additives every 12,000 km or 12 months
Air cleaner filterIIIRIIIRIIIRIII
Spark plugsReplace every 156,000 km
Rotate tiresRotate tires every 10,000 km
Climate control air filter
(for evaporator and blower unit)Replace every 24,000 km or 12 months
Engine coolantAt first, replace at 192,000 km or 10 years :
Thereafter, replace every 48,000 km or 24 month
Vacuum hoseIIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-11
7
Maintenance
Maintenance Under Severe Usage Conditions (Nu 2.0 MPI)
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and filterREvery 6,000 km or 6 monthsA, B, C, D, E, F,
G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyA, B, H, I, K
Automatic transmission fluid (if euqipped)REvery 96,000 kmA, C, E, F, G, I
Manual transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake shoes or disc/padsIMore frequentlyC, D, G, F

7-12
Maintenance
Severe Driving Conditions
A - Repeatedly driving short distances of less than 8 km (5
miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature
B - Extensive engine idling or low speed driving for long dis-
tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-13
7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: The drive belt should be replaced when cracks occur or tension is reduced excessively.
*2: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from your
authorized HYUNDAI dealer along with information on how to use them. Do not mix other additives.
*
3: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. Have an authorized HYUNDAI dealer per-
form the operation.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Drive belts *1At first, inspect at 96,000 km or 72 months.
Thereafter, inspect every 24,000 kmor 24 months
Engine oil and engine oil filterRRRRRRRRRRRRRRR
Fuel additives *2Add fuel additives every 10,000 km or 12 months
Air cleaner filterIIIRIIIRIIIRIII
Spark plugsReplace every 70,000 km
Valve clearance *3Inspect every 90,000 km or 72 months
Rotate tiresRotate tires every 10,000 km
Climate control air filter
(for evaporate and blower unit)Replace every 20,000 km or 12 months
Engine coolantAt first, replace at 192,000 km or 10 years :
Thereafter, replace every 48,000 km or 24 month
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-16
Maintenance
Maintenance Under Severe Usage Conditions (Gamma 1.6 Turbo-GDI)
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and filterREvery 5,000 km or 6 monthsA, B, C, D, E, F,
G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyA, B, H, I, K
Dual clutch transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Manual transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake shoes or disc/padsIMore frequentlyC, D, G, F