HYUNDAI VELOSTER 2020 Owners Manual

7-12
Maintenance
Severe Driving Conditions
A - Repeatedly driving short distances of less than 8 km (5
miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature
B - Extensive engine idling or low speed driving for long dis-
tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-13
7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: The drive belt should be replaced when cracks occur or tension is reduced excessively.
*2: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from your
authorized HYUNDAI dealer along with information on how to use them. Do not mix other additives.
*
3: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. Have an authorized HYUNDAI dealer per-
form the operation.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Drive belts *1At first, inspect at 96,000 km or 72 months.
Thereafter, inspect every 24,000 kmor 24 months
Engine oil and engine oil filterRRRRRRRRRRRRRRR
Fuel additives *2Add fuel additives every 10,000 km or 12 months
Air cleaner filterIIIRIIIRIIIRIII
Spark plugsReplace every 70,000 km
Valve clearance *3Inspect every 90,000 km or 72 months
Rotate tiresRotate tires every 10,000 km
Climate control air filter
(for evaporate and blower unit)Replace every 20,000 km or 12 months
Engine coolantAt first, replace at 192,000 km or 10 years :
Thereafter, replace every 48,000 km or 24 month
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-14
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Intercooler, in/out hose, air intake hoseIIIIIIIIIIIIIII
Vacuum hoseIIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connections
(including booster)IIIIIIIIIIIIIII
Clutch (if equipped) and
brake pedal free playIIIIIIIIIIIIIII
Disc brakes and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and boots/
lower arm ball joint, upper arm ball jointIIIIIIIIIIIIIII
Driveshaft and bootsIIIIIIIIIIIIIII
Suspension mounting boltsIIIIIIIIIIIIIII
Air conditioner refrigerantIIIIIIIIIIIIIII
Air conditioner compressorIIIIIIIIIIIIIII
Cooling system hoses and connections IIIIIIIIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: Fuel filter & Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this mainte-
nance schedule depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of
power, hard starting problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Exhaust pipe and mufflerIIIIIIIIIIIIIII
Dual clutch transmission fluid
(if equipped)III
Manual transmission fluid (if equipped)III
Vapor hose, canister, fuel filler cap and
fuel tankIIIIIII
Fuel tank air filter *4IIIIIII
Fuel filter *4IIIIIII
Fuel lines, hoses and connections of
each partIII
Parking brakeIIIIIII
Brake/clutch (if equipped) fluidIIIIIII
All latch, hinges and locksIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
After 150,000 km or 180 months continue to follow the prescribed maintenance intervals.
NOTICE
7-15

7-16
Maintenance
Maintenance Under Severe Usage Conditions (Gamma 1.6 Turbo-GDI)
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and filterREvery 5,000 km or 6 monthsA, B, C, D, E, F,
G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyA, B, H, I, K
Dual clutch transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Manual transmission fluid (if equipped)REvery 120,000 kmC, D, E, F,
G, H, I, J
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake shoes or disc/padsIMore frequentlyC, D, G, F

7-17
7
Maintenance
Severe Driving Conditions
A - Repeatedly driving short distances of less than 8 km (5
miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature
B - Extensive engine idling or low speed driving for long dis-
tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-18
Maintenance
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Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the
hard starting. When a considerable
amount of foreign substances are
accumulated in the fuel tank, the fuel
filter should be replaced.
Upon installing a new fuel filter, oper-
ate the engine for several minutes,
and check the connections for any
leakages. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor Hose and Fuel Filler
Cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.
Vacuum Crankcase Ventilation
Hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to ensure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.

7-19
7
Maintenance
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic Transmission Fluid
(if equipped)
Automatic transmission fluid should
not be checked under normal usage
conditions. But in severe conditions,
the fluid should be changed at an
authorized HYUNDAI dealer in
accordance to the scheduled mainte-
nance at the beginning of this chap-
ter.
Automatic transmission fluid
color is red when new.
As the vehicle is driven, the auto-
matic transmission fluid will begin
to look darker. This is a normal
condition and you should not
judge the need to replace the fluid
based upon the changed color.
Dual Clutch Transmission
Fluid (if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Manual Transmission Fluid
(if equipped)
Inspect the manual transmission
fluid according to the maintenance
schedule.
NOTICE
The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified automatic
transmission fluid (refer to
"Recommended Lubricants and
Capacities" in chapter 8).
CAUTION

7-20
Maintenance
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch Fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the MIN and
the MAX marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-21
7
Maintenance
E EN
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IL
L
Checking the Engine Oil Level
1. Follow all of the oil manufacturer's
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the park-
ing brake set. If possible, block the
wheels.
3. Turn the engine on and allow the
engine to reach normal operating
temperature.
4. Turn the engine off and wait about
five minutes for the oil to return to
the oil pan.
5. Pull the dipstick out, wipe it clean,
and re-insert it fully.6. Pull the dipstick out again and
check the level. The level should
be between F and L.7. If it is near or at L, add enough oil
to bring the level to F.
Use only the specified engine oil.
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
OPDE076067OJS078006