steering HYUNDAI VELOSTER 2020 Repair Manual

7-12
Maintenance
Severe Driving Conditions
A - Repeatedly driving short distances of less than 8 km (5
miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature
B - Extensive engine idling or low speed driving for long dis-
tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-14
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Intercooler, in/out hose, air intake hoseIIIIIIIIIIIIIII
Vacuum hoseIIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
Brake lines, hoses and connections
(including booster)IIIIIIIIIIIIIII
Clutch (if equipped) and
brake pedal free playIIIIIIIIIIIIIII
Disc brakes and padsIIIIIIIIIIIIIII
Steering gear rack, linkage and boots/
lower arm ball joint, upper arm ball jointIIIIIIIIIIIIIII
Driveshaft and bootsIIIIIIIIIIIIIII
Suspension mounting boltsIIIIIIIIIIIIIII
Air conditioner refrigerantIIIIIIIIIIIIIII
Air conditioner compressorIIIIIIIIIIIIIII
Cooling system hoses and connections IIIIIIIIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-17
7
Maintenance
Severe Driving Conditions
A - Repeatedly driving short distances of less than 8 km (5
miles) in normal temperature or less than 16 km (10 miles)
in freezing temperature
B - Extensive engine idling or low speed driving for long dis-
tances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-
spread roads
D - Driving in areas using salt or other corrosive materials or in
very cold weatherE - Driving in sandy areas
F - Driving in heavy traffic area over 32°C (90°F)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 170 km/h (106 mph)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE
OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Parking brakeIMore frequentlyC, D, G, H
Steering gear box, linkage & boots/
lower arm ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIMore frequentlyC, D, E, F, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E

7-20
Maintenance
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch Fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the MIN and
the MAX marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-37
7
Maintenance
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Tire Care
For proper maintenance, safety, and
maximum fuel economy, you must
always maintain recommended tire
inflation pressures and stay within
the load limits and weight distribution
recommended for your vehicle.
All specifications (sizes and pres-
sures) can be found on a label
attached to the driver's side center
pillar.Replace tires that are worn,
show uneven wear, or are dam-
aged. Worn tires can cause
loss of braking effectiveness,
steering control, or traction.
ALWAYS replace tires with the
same size as each tire that
was originally supplied with
this vehicle. Using tires and
wheels other than the recom-
mended sizes could cause
unusual handling characteris-
tics, poor vehicle control, or
negatively affect your vehi-
cle's Anti-Lock Brake System
(ABS) resulting in a serious
accident.
Tire failure may cause loss of
vehicle control resulting in an
accident. To reduce risk of
SERIOUS INJURY or DEATH,
take the following precautions:
Inspect your tires monthly for
proper inflation as well as
wear and damage.
The recommended cold tire
pressure for your vehicle can
be found in this manual and on
the tire label located on the dri-
ver's side center pillar. Always
use a tire pressure gauge to
measure tire pressure. Tires
with too much or too little
pressure wear unevenly caus-
ing poor handling.
Check the pressure of the
spare every time you check
the pressure of the other tires
on your vehicle.
WARNING
OJS088003

7-41
7
Maintenance
Tire Replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1.6 mm (2/32 inch) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the tread surface to
become level with the tread wear
indicators before replacing the tire.
OLMB073027
Tread wear indicatorTo reduce the risk of DEATH or
SERIOUS INJURY:
Replace tires that are worn,
show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Always replace tires with the
same size as each tire that
was originally supplied with
this vehicle. Using tires and
wheels other than the recom-
mended sizes could cause
unusual handling characteris-
tics, poor vehicle control, or
negatively affect your vehi-
cle's Anti-Lock Brake System
(ABS) resulting in a serious
accident.
WARNING Tires degrade over time, even
when they are not being used.
Regardless of the remaining
tread, HYUNDAI recommends
that tires be replaced after six
(6) years of normal service.
When replacing tires (or
wheels), it is recommended to
replace the two front or two
rear tires (or wheels) as a pair.
Replacing just one tire can
seriously affect your vehicle's
handling. If only replacing one
pair of tires, it is recommend-
ed to install the pair of new
tires on the rear axle.
Heat caused by hot climates
or frequent high loading con-
ditions can accelerate the
aging process. Failure to fol-
low this warning may cause
sudden tire failure, which
could lead to a loss of vehicle
control resulting in an acci-
dent.

7-60
Maintenance
Fuse NameFuse RatingProtected Component
MODULE210AWireless Charger Unit, Smart Key Control Module, Audio, Amp, Keyboard,
A/V & Navigation Head Unit, USB Charge, Power Outside Mirror Switch, BCM
WASHER15AMultifunction Switch
WIPER
(LO/HI)10ABCM
WIPER RR15ARear Wiper Relay, Rear Wiper Motor
WIPER FRT25AFront Wiper Motor, PCB Block (Front Wiper(Low) Relay)
HEATED
MIRROR10ADriver/Passenger Power Outside Mirror, A/C Control Module, ECM
POWER
OUTLET20AFront Power Outlet
SPARE10ASpare
HEATED
STEERING15ABCM
Instrument panel fuse panel

7-83
7
Maintenance

vehicle, pay particular attention to
the components under the fenders
and other areas that are hidden
from view. Do a thorough job; just
dampening the accumulated mud
rather than washing it away will
accelerate corrosion rather than
prevent it. Water under high pres-
sure and steam are particularly
effective in removing accumulated
mud and corrosive materials.
When cleaning lower door panels,
rocker panels and frame members,
be sure that drain holes are kept
open so that moisture can escape
and not be trapped inside to accel-
erate corrosion.Keep your garage dry
Don't park your vehicle in a damp,
poorly ventilated garage. This cre-
ates a favorable environment for cor-
rosion. This is particularly true if you
wash your vehicle in the garage or
drive it into the garage when it is still
wet or covered with snow, ice or
mud. Even a heated garage can con-
tribute to corrosion unless it is well
ventilated so moisture is dispersed.
Keep paint and trim in good condition
Scratches or chips in the finish
should be covered with "touch-up"
paint as soon as possible to reduce
the possibility of corrosion. If bare
metal is showing through, the atten-
tion of a qualified body and paint
shop is recommended.
Bird droppings are highly corrosive
and may damage painted surfaces in
just a few hours. Always remove bird
droppings as soon as possible.
Interior Care
Interior general precautions
Prevent caustic solutions such as
perfume and cosmetic oil, from con-
tacting the interior parts because
they may cause damage or discol-
oration. If they do contact the interior
parts, wipe them off immediately.
See the instructions for the proper
way to clean vinyl.
Never allow water or other liq-
uids to come in contact with
electrical/electronic compo-
nents inside the vehicle as this
may damage them.
When cleaning leather products
(steering wheel, seats etc.), use
neutral detergents or low alco-
hol content solutions. If you use
high alcohol content solutions
or acid/ alkaline detergents, the
color of the leather may fade or
the surface may get stripped off.
NOTICE

I-4
Daytime Running Light ..................................................7-68
Dimensions .......................................................................8-2
Disc Brakes Wear Indicator ............................................5-41
Door Locks .....................................................................3-15
Automatic Door Lock and Unlock Features ..............3-19
Child-Protector Rear Door Locks ..............................3-19
Operating Door Locks from Inside the Vehicle .........3-16
Operating Door Locks from Outside the Vehicle ......3-15
Drive Mode Integrated Control System .........................5-51
DRIVE MODE (with Automatic Transmission/
Dual Clutch Transmission) .....................................5-51
SPORT MODE (with Manual Transmission) ............5-55
Driver Assist System.......................................................3-96
Parking Distance Warning (Reverse) system .............3-97
Parking Distance Warning (Reverse) system
Precautions ............................................................3-100
Rear view monitor ......................................................3-96
Driver Attention Warning (DAW) System......................5-96
Resetting the System ..................................................5-97
System Malfunction ...................................................5-98
System Setting and Activation ...................................5-96
System Standby ..........................................................5-98
Dual Clutch Transmission...............................................5-29
Dual Clutch Transmission Operation .........................5-29
Good Driving Practices ..............................................5-38
LCD display for transmission temperature and
warning message .....................................................5-31Electric Power Steering (EPS) ........................................3-21
Electronic Stability Control (ESC) .................................5-45
Emission Control System ...............................................7-86
Crankcase Emission Control System .........................7-86
Evaporative Emission Control System Including
Onboard Refueling Vapor Recovery (ORVR) ........7-86
Exhaust Emission Control System .............................7-87
Engine ...............................................................................8-2
Engine Compartment.................................................1-6, 7-3
Engine Coolant ...............................................................7-23
Changing Engine Coolant ..........................................7-26
Checking the Engine Coolant Level ..........................7-23
Engine Number ...............................................................8-11
Engine Oil .......................................................................7-21
Checking the Engine Oil and Filter ...........................7-22
Checking the Engine Oil Level ..................................7-21
Engine Start/Stop Button ..................................................5-9
Explanation of Scheduled Maintenance Items ...............7-18
Exterior Care ...................................................................7-78
Exterior Features .............................................................3-35
Fuel Filler Door ..........................................................3-38
Hood ...........................................................................3-35
Tailgate .......................................................................3-36
Index
DE

I-5
Exterior Lights ................................................................3-81
AUTO light position...................................................3-81
Battery saver function ................................................3-87
Daytime running light (DRL) ....................................3-88
Headlamp delay function ...........................................3-87
Headlamp position......................................................3-82
High Beam Assist (HBA) ...........................................3-83
High beam operation ..................................................3-82
Lane change signals ...................................................3-86
Parking lamp position ................................................3-82
Turn signals ................................................................3-86
Exterior Overview.............................................................1-2
Floor Mat Anchor(s) .....................................................3-132
Forward Collision-Avoidance Assist (FCA) System
(Camera) ......................................................................5-64
FCA Sensor ................................................................5-68
FCA Warning Message and System Control..............5-66
Limitations of the System ..........................................5-71
System Malfunction ...................................................5-69
System Setting and Activation ...................................5-64
Forward Collision-Avoidance Assist (FCA) System
(Fusion Sensor) ............................................................5-76
FCA Sensor ................................................................5-80
FCA Warning Message and System Control..............5-78
Limitations of the System ..........................................5-83
System Malfunction ...................................................5-81
System Setting and Activation ...................................5-76Front Seats ........................................................................2-5
Driver seat folding lever...............................................2-8
Forward and rearward adjustment................................2-6
Lumbar support ............................................................2-7
Seat cushion height ......................................................2-7
Seatback angle ..............................................................2-6
Fuel Filler Door ..............................................................3-38
Fuses ...............................................................................7-52
Engine Compartment Panel Fuse Replacement .........7-54
Fuse/Relay Panel Description ....................................7-56
Instrument Panel Fuse Replacement ..........................7-53
Gauges and Meters .........................................................3-43
Glove Box .....................................................................3-124
Hazard Warning Flasher ...................................................6-2
Head Restraints ...............................................................2-10
Front seat head restraints ............................................2-11
Rear seat head restraints .............................................2-13
Head Up Display (HUD) ................................................3-78
Headlamp ........................................................................7-68
Heated Steering Wheel ...................................................3-23
High Mounted Stop Lamp Replacement ........................7-76
Hill-Start Assist Control (HAC) .....................................5-48
Hood................................................................................3-35
Horn ................................................................................3-22
I
Index
F
G
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