maintenance schedule HYUNDAI VELOSTER 2022 User Guide

7-10
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: Fuel filter & Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this mainte-
nance schedule depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of
power, hard starting problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an author-
ized HYUNDAI dealer for details.
Normal Maintenance Schedule (CONT)
Number of months or driving distance, whichever comes first
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Manual transmission fluidIII
Dual clutch transmission (DCT) fluidInspect every 60,000km (40,000miles) or 48 months
Vapor hose, fuel filler cap and fuel tankIIIIIII
Fuel tank air filter *4IIIIIII
Fuel filter *4IIIIIII
Fuel lines, hoses and connectionsIII
Parking brakeIIIIIII
Brake/Clutch fluidInspect 6,000 miles (10,000km) or 12 months,
Replace every 48,000 miles(80,000km) or 48 months
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-13
7
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the
hard starting. When a considerable
amount of foreign substances are
accumulated in the fuel tank, the fuel
filter should be replaced.
Upon installing a new fuel filter, oper-
ate the engine for several minutes,
and check the connections for any
leakages. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor Hose and Fuel Filler
Cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.

7-14
Maintenance
Vacuum Crankcase Ventilation
Hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to ensure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs
of the correct heat range.
When assembling parts, be sure to
wipe out foreign substances inside
and outside of the boot bottom of the
ignition coil and the insulator of the
spark plug with a soft cloth to prevent
contamination of the spark plug insu-
lator.
Cooling System
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.The use of a non-specified fluid
could result in transmission
malfunction and failure. Use
only the specified transmission
fluid (refer to "Recommended
Lubricants and Capacities" in
chapter 8).
CAUTION

7-15
7
Maintenance
Manual Transmission Fluid
Inspect the manual transmission
fluid according to the maintenance
schedule.
Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch Fluid
Check the brake/clutch fluid level in
the brake/clutch fluid reservoir. The
level should be between the MIN and
the MAX marks on the side of the
reservoir. Use only hydraulic
brake/clutch fluid conforming to DOT
3 or DOT 4 specification.
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-16
Maintenance
ENGINE OIL
Checking the Engine Oil Level
Engine oil is used for lubricating,
cooling, and operating various
hydraulic components in the engine.
Engine oil consumption while driving
is normal, and it is necessary to
check and refill the engine oil regu-
larly. Also, check and refill the oil
level within the recommended main-
tenance schedule to prevent deterio-
ration of oil performance. Check the
engine oil following the below proce-
dure.
1. Follow all of the oil manufacturer's
precautions.
2. Be sure the vehicle is on the level
ground in P (Park) with the park-
ing brake set and the wheels
blocked.
3. Turn the engine on and warm the
engine up until the coolant tem-
perature reaches a constant nor-
mal temperature.
4. Turn the engine off, remove the oil
filler cap and pull the dipstick out.
Wait for 15 minutes for the oil to
return to the oil pan.
5. Wipe the dipstick clean and re-
insert it fully.6. Pull the dipstick out again and
check the level.7. If the oil level is below L, add
enough oil to bring the level to F.
Use only the specified engine oil.
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
OPDE076067OJSN078006

7-17
7
Maintenance
To prevent damage to your
engine:
• Do not spill engine oil when
adding or changing engine oil.
Wipe off spilled oil immediately.
• The engine oil consumption may
increase while you break in a
new vehicle and it will be stabi-
lized after driving 4,000 miles
(6,000 km).
• The engine oil consumption can
be affected by driving habits, cli-
mate conditions, traffic condi-
tions, oil quality, etc. Therefore, it
is recommended that you
inspect the engine oil level regu-
larly and refill it if necessary.
Checking the Engine Oil and
Filter
• Have engine oil and filter changed
by an authorized HYUNDAI dealer
according to the Maintenance
Schedule at the beginning of this
chapter.
• If the maintenance schedule to
replace engine oil is exceeded, the
engine oil performance may deteri-
orate, and the engine condition
may be affected. Therefore,
replace the engine oil according to
the maintenance schedule.• To keep the engine in optimal con-
dition, use the recommended
engine oil and filter. If the recom-
mended engine oil and filter are
not used, replace it according to
the maintenance schedule under
severe usage conditions.
• The purpose of the maintenance
schedule for engine oil replacement
is to prevent oil deterioration and it is
irrelevant to oil consumption. Check
and refill engine oil regularly.
NOTICE
CALIFORNIA PROPOSITION 65
WARNING
Engine oil contains chemicals
known to the State of California
to cause cancer, birth defects
and reproductive harm. Used
engine oil may cause irritation
or cancer of the skin if left in
contact with the skin for pro-
longed periods of time. Always
protect your skin by washing
your hands thoroughly with
soap and warm water as soon
as possible after handling used
oil.
WARNING

7-21
7
Maintenance
Changing Engine Coolant
Have coolant changed by an author-
ized HYUNDAI dealer according to
the Maintenance Schedule at the
beginning of this chapter.To prevent damage to engine
parts, put a thick towel around the
radiator cap before refilling the
coolant to prevent the coolant
from overflowing into engine
parts, such as the alternator.
NOTICE
Do not use engine coolant or
antifreeze in the washer fluid
reservoir.
Engine coolant can severely
obscure visibility when sprayed
on the windshield and may
cause loss of vehicle control
resulting in an accident.
Engine coolant may also cause
damage to paint and body trim.
WARNING

7-25
7
Maintenance
Information
If the vehicle is operated in extremely
dusty or sandy areas, replace the ele-
ment more often than the usual rec-
ommended intervals (refer to
"Maintenance Under Severe Usage
Conditions" in this chapter).
• Do not drive with the air cleaner
filter removed. This will result in
excessive engine wear.
• When removing the air cleaner
filter, be careful that dust or dirt
does not enter the air intake, or
damage may result.
• Use HYUNDAI genuine parts.
Use of non-genuine parts could
damage the air flow sensor.
Filter Inspection
The climate control air filter should
be replaced according to the
Maintenance Schedule. If the vehicle
is operated in severely air-polluted
cities or on dusty rough roads for a
long period, it should be inspected
more frequently and replaced earlier.
When you replace the climate control
air filter, replace it performing the fol-
lowing procedure, and be careful to
avoid damaging other components.
1. With the glove box open, remove
the stoppers on both sides to allow
the glove box to hang freely on the
hinges.2. Remove the climate control air fil-
ter case while pressing the lock on
the right side of the cover.
NOTICE
i
CLIMATE CONTROL AIR FILTER
OJS078018
OJS078020

7-78
Maintenance
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the Owner’s
Handbook & Warranty Information
booklet in your vehicle.
Your vehicle is equipped with an
emission control system to meet all
applicable emission regulations.
There are three emission control
systems, as follows.
(1) Crankcase emission control sys-
tem
(2) Evaporative emission control sys-
tem
(3) Exhaust emission control system
In order to ensure the proper func-
tion of the emission control systems,
it is recommended that you have
your vehicle inspected and main-
tained by an authorized HYUNDAI
dealer in accordance with the main-
tenance schedule in this manual.For the Inspection and
Maintenance Test (with Electronic
Stability Control (ESC) system)
• To prevent the vehicle from mis-
firing during dynamometer test-
ing, turn the Electronic Stability
Control (ESC) system off by
pressing the ESC switch (ESC
OFF light illuminated).
• After dynamometer testing is
completed, turn the ESC system
back on by pressing the ESC
switch again.
1. Crankcase Emission Control
System
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase.
This system supplies fresh filtered air
to the crankcase through the air
intake hose. Inside the crankcase,
the fresh air mixes with blow-by
gases, which then pass through the
PCV valve into the induction system.
2. Evaporative Emission Control
System Including Onboard
Refueling Vapor Recovery
(ORVR)
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere. The ORVR system is
designed to allow the vapors from
the fuel tank to be loaded into a can-
ister while refueling at the gas sta-
tion, preventing the escape of fuel
vapors into the atmosphere.
NOTICE
EMISSION CONTROL SYSTEM