ignition HYUNDAI XG350 2005 Service Manual

2
DRIVING YOUR HYUNDAI4
STARTING!
C070C02A-AATTo remove the ignition key
C050A01A-AAT
1. Turn the ignition key to the "ACC" position.
2. Turn the ignition key counterclockwise from
the "ACC" position to the "LOCK" position.
3. The key can be removed in the "LOCK"
position.
WARNING:
Never run the engine in a closed or poorly
ventilated area any longer than is needed to
move your car in or out of the area. The
carbon monoxide gas emitted is odorless
and can cause serious injury or death.
C070C01E-1C050A01E-1
o "ON"When the key is in the "ON" position, the ignition
is on and all accessories may be turned on. If
the engine is not running, the key should not be
left in the "ON" position. This will discharge the
battery and may also damage the ignition sys-
tem.o "ACC"With the key in the "ACC" position, some elec-
trical accessories (radio, etc.) may be oper-
ated.o "LOCK"The key can be removed or inserted in this
position.
To protect against theft, the steering wheel
locks by removing the key.NOTE:To unlock the steering wheel, insert the key,
and then turn the steering wheel and key
simultaneously.LOCKACC
ON
START
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DRIVING YOUR HYUNDAI
52
AUTOMATIC TRANSAXLE
C050B01L-AATNormal Conditions:The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the brake pedal fully and place the
selector lever in "P" (park) position.
3. After turning the ignition key to the "ON"
position, make certain all warning lights and
gauges are functioning properly before start-
ing the engine.
4. Turn the ignition key to the "Start" position
and release it when the engine starts.
After the engine has started, allow the engine
to run for 10 to 20 seconds prior to placing
the vehicle in gear.
The starter should not be operated for more
than 15 seconds at a time. Wait 15-30 sec-
onds between starting attempts to protect
the starter from overheating.
C090A02L-AATThe highly efficient Hyundai automatic transaxle
has five forward speeds and one reverse speed.
The individual speeds are selected automati-
cally, depending on the position of the speed
selector lever. The selector lever has 2 gates;
the main gate and the manual gate.NOTE:For information on manual gate operation,
refer to "Sports Mode".
In the main gate, the selector lever has 5
positions, and is equipped with a button to avoid
inadvertent wrong selection.
NOTE:
Depress the brake pedal and push
the button when shifting.
Push the button when shifting.
The selector lever can be shifted
freely.
The first few shifts on a new vehicle, or if the
battery has been disconnected may be
somewhat abrupt. This is a normal condi-
tion, and the shifting sequence will adjust
after shifts are cycled a few times by the
T.C.M (Transaxle Control Module).
HXG065
C090A02L
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2
DRIVING YOUR HYUNDAI6
C090F02L-AATSports ModeWhether the vehicle is stationary or in motion,
sports mode is selected by pushing the selector
lever from the "D" position into the manual gate.
To return to "D" range operation, push the
selector lever back into the main gate.
In sports mode, moving the selector lever back-
wards and forwards can make rapid gearshifts
simple. In contrast to a manual transaxle, the
sports mode allows gearshifts with the accel-
erator pedal depressed.
UP (+): Push the lever forward once to shift
up one gear.
DOWN (-): Pull the lever backward once to
shift down one gear.
HXG200 C090B01A-AAT
The function of each position is as fol-
lows:
o P (Park):Use to hold the vehicle in place when parked or
while starting the engine. Whenever parking the
car, apply the parking brake and shift the selec-
tor lever to the "P" (Park) position.
C090E01L-AATo D (Drive):Use for normal driving. This position is used for
most city and highway driving, for starting from
a full stop to maximum speed. The transaxle will
automatically shift through a five gear sequence.C090D02A-AATo N (Neutral):In the "N" position, the transaxle is in neutral,
which means that no gears are engaged. The
engine can be started with the shift lever in "N"
position, although this is not recommended
except if the engine stalls while the car is
moving.C090C01A-AATo R(Reverse):Use for backing up the vehicle. Bring the car to
a complete stop before shifting the selector
lever to "R" position.
The indicator lights in the instrument cluster
indicate the selector lever position when the
ignition is switched "ON". During sports mode
operation, green lights indicate the gear cur-
rently in use.
CAUTION:
Never place the selector lever in the "P"
(Park) position unless the vehicle is fully
stopped. Failure to observe this caution
will cause severe damage to the transaxle.
!
CAUTION:
Never shift into "R" or "P" position while the
vehicle is moving.
!
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DRIVING YOUR HYUNDAI
72
CAUTION:
o In sports mode the driver must execute
shifts in accordance with prevailing road
conditions, taking care to keep the en-
gine speed below the red zone. For the
engine protection, upward shifts are
made automatically when the engine
rpm reaches the red zone.
o By rapidly moving the selector lever
backwards (-) twice, it is possible to skip
one gear, i.e., 3rd to 1st, 4th to 2nd or 5th
to 3rd. Since sudden engine braking
and/or rapid acceleration can cause a
loss of traction, however, downshifts
must be made carefully in accordance
with the vehicle's speed.
!
C090H01L-GATNOTE:o For smooth and safe operation, depress
the brake pedal when shifting from "Neu-
tral" position or "Park" position to a
forward or reverse gear.
o The ignition key must be in the "ON"
position and the brake pedal fully de-
pressed in order to move the shift lever
from the "P" (Park) position to any of the
other positions.
o It is always possible to shift from "R",
"N", "D" position to "P" position. The
vehicle must be fully stopped to avoid
transaxle damage.
C090I02L-GAT
CAUTION:
o Shift into "R" and "P" position only when
the vehicle has completely stopped.
o Do not accelerate the engine in reverse
or any of the forward positions with the
brakes applied.
o Always apply the footbrake when shift-
ing from "P" or "N", to "R" or "D" posi-
tion.
o Do not use the "P" (Park) position in
place of the parking brake. Always set
the parking brake, shift the transaxle
into "P" (Park) position and turn off the
ignition when you leave the vehicle, even
momentarily. Never leave the vehicle
unattended while the engine is running.
o Check the automatic transaxle fluid level
regularly, and add fluid as necessary.
o See the maintenance schedule for the
proper fluid recomendation.
!
NOTE:o In sports mode, only the five forward
gears can be selected. To reverse or park
the vehicle, move the selector lever to
the "R" or "P" position as required.
o In sports mode, downward shifts are
made automatically when the vehicle
slows down. When the vehicle stops, 1st
gear is automatically selected.
o To maintain the required levels of ve-
hicle performance and safety, the sys-
tem may not execute certain gearshifts
when the selector lever is operated.o Before driving away from a stop on a
slippery road, push the selector lever
forward into the +(UP) position. This
causes the transaxle to shift into 2nd
gear which is better for smooth driving
away on a slippery road. Push the selec-
tor lever to the -(DOWN) side to shift
back to 1st gear.
xgflhma-2.p656/16/04, 3:00 PM 7

2
DRIVING YOUR HYUNDAI
14
C160J01A-AATDon't Let Ice and Snow Accumulate
UnderneathUnder some conditions, snow and ice can build
up under the fenders and interfere with the
steering. When driving in severe winter condi-
tions where this may happen, you should peri-
odically check underneath the car to be sure the
movement of the front wheels and the steering
components is not obstructed.C160I01L-AATDon't Let Your Parking Brake FreezeUnder some conditions your parking brake can
freeze in the engaged position. This is most
likely to happen when there is an accumulation
of snow or ice around or near the rear brakes
or if the brakes are wet. If there is a risk the
parking brake may freeze, apply it only tempo-
rarily while you put the gear selector lever in "P"
and block the rear wheels so the car cannot roll.
Then release the parking brake.
C160E01A-AATChange to "Winter Weight" Oil if
NecessaryIn some climates it is recommended that a lower
viscosity "winter weight" oil be used during cold
weather. See Section 9 for recommendations.
If you aren't sure what weight oil you should use,
consult your Hyundai dealer.C160F01A-AATCheck Spark Plugs and Ignition
SystemInspect your spark plugs as described in Sec-
tion 6 and replace them if necessary. Also
check all ignition wiring and components to be
sure they are not cracked, worn or damaged in
any way.
C160G01A-AATTo Keep Locks from FreezingTo keep the locks from freezing, squirt an
approved de-icer fluid or glycerine into the key
opening. If a lock is covered with ice, squirt it with
an approved de-icing fluid to remove the ice. If
the lock is frozen internally, you may be able to
thaw it out by using a heated key. Handle the
heated key with care to avoid injury.C160H01A-AATUse Approved Anti-Freeze in Window
Washer SystemTo keep the water in the window washer system
from freezing, add an approved anti-freeze
solution in accordance with instructions on the
container. Window washer anti-freeze is avail-
able from Hyundai dealers and most auto parts
outlets. Do not use engine coolant or other types
of anti-freeze as these may damage the finish.
xgflhma-2.p656/16/04, 3:00 PM 14

32WHAT TO DO IN AN EMERGENCY
IF THE ENGINE WILL NOT START!
D010A01A-AAT D010B01L-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C02A-AATIf Engine Turns Over Normally but Does
Not Start1. Check fuel level.
2. With the key in the "OFF" position, check all
connectors at ignition coil and spark plugs.
Reconnect any that may be disconnected or
loose.
3. Check the fuel line in the engine compart-
ment.
4. If the engine still does not start, call a Hyundai
dealer or seek other qualified assistance.D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. Be sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting" on the fol-
lowing pages.
D010B01L
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6
DO-IT-YOURSELF MAINTENANCE
18
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
HXGS416
Fuse Puller
G200B01Y-GATReplacing Accessory Fuse
!
The instrument panel junction box for the lights
and other electrical accessories will be found
low on the dashboard on the driver's side. Inside
instrument panel junction box you will find a list
showing the circuits protected by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
G200B01L
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6
DO-IT-YOURSELF MAINTENANCE
20
POWER STEERING FLUID LEVEL
CHECKING ELECTRIC COOLING
FANS!
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure.
G230A01L-AAT
G220B01A-AAT
Checking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.G220A01A-AAT
G220C01A-AATChecking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make certain
that the power steering fluid level is between the
"MAX" and "MIN" level markings on the fluid
reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below -4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
HXG2006
Recommended FluidUse PSF-3 fluid.NOTE:Do not start the engine when the power
steering oil reservoir is empty.
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6
DO-IT-YOURSELF MAINTENANCE
33
DESCRIPTION
FUEL PUMP
HEAD LIGHT(Lo-LH)
ABS
INJECTOR
A/C COMPRESSOR
A/T
MAIN
IGNITION COIL
OXYGEN SENSOR
EGR
HORN
HEAD LIGHT(HI)
HEAD LIGHT(Lo-RH)
DRL
FOG LIGHT
DIODE 1FUSERATING
20A
15A
10A
10A
10A
20A
30A
20A
15A
15A
15A
15A
15A
15A
15AFuel pump relay
Head light relay (Low-LH)
ABS controls, Cruise control module, ETS control module
Limp home valve, ETS controls, Injector
A/C relay
A/T control relay, TCM, Engine control relay
MFI controls
Ignition coil, A/T pulse generator, ECM, Ignition failure sensor, E/TCM
ETS relay, MFI controls
A/C relay, MFI controls, EGR solenoid
Horn relay
Head light relay (High)
HID head light relay
DRL control module, Siren
Fog light relay
-
PROTECTED COMPONENTS
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6
DO-IT-YOURSELF MAINTENANCE
34
DESCRIPTION
SPARE
SPARE
SPARE
SPARE
DIODE 2
BLOWER
POWER FUSE 2
POWER AMP
SUNROOF
TAIL LIGHT
POWER FUSE 1
ECU
REAR DEFOGGER
CONDENSER
POWER WINDOW
IGNITION1/2
ABS 1/2
RADIATORFUSERATING
30A
20A
15A
10A
30A
30A
20A
15A
20A
30A
10A
30A
20A
40A
30A/30A
30A/30A
30A-
-
-
-
-
Blower relay
Fuse 4, 20, 24, 25
Audio amp module
Data link connector, Sunroof relay, Home link connector
Tail light relay
Fuse 1, 7, 17, 18, 19
ETS control module, ECM, E/TCM, Generator
Rear window defogger relay
A/C fan relay #1
Power window relay, IMS controls
Ignition switch
ABS controls
Radiator fan relay
PROTECTED COMPONENTS
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