heater INFINITI FX35 2004 Service Manual

GI-52
TERMINOLOGY
Revision: 2004 November 2004 FX35/FX45
TERMINOLOGYPFP:00011
SAE J1930 Terminology List AAS000EO
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPS Crank angle sensor
Canister *** Canister
Carburetor CARB Carburetor
Charge air cooler CAC Intercooler
Closed loop CL Closed loop
Closed throttle position switch CTP switch Idle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system ***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP ***
Crankshaft position sensor CKPS ***
Data link connector DLC ***
Data link connector for CONSULT-II DLC for CONSULT-II Diagnostic connector for CONSULT-II
Diagnostic test mode DTM Diagnostic mode
Diagnostic test mode selector DTM selector Diagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM II Mode II
Diagnostic trouble code DTC Malfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memoryEEPROM ***
Electronic ignition system EI system Ignition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve

DOOR MIRROR
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Removal and InstallationAIS003AQ
CAUTION:
Be careful not to damage the mirror body.
REMOVAL
1. Remove the front door finisher. Refer to EI-35, "DOOR FINISHER" .
2. Remove the corner cover inner.
3. Remove the door mirror harness connector.
4. Remove the door mirror mounting nuts, and remove the door mirror assembly.
INSTALLATION
Install in the reverse order of removal.
Disassembly and AssemblyAIS00560
DISASSEMBLY
1. Place the mirror body with mirror glass facing upward.
2. Put strip of protection tape on mirror body.
3. As shown in the figure insert a small flat-bladed screwdriver into
the recess between mirror base (mirror holder) and mirror holder
bracket and push up pawls to remove mirror holder lower half
side.
NOTE:
When pushing up pawls do not attempt to use 1 recess only, be
sure to push up with both recesses.
Insert screwdriver into recesses, and push up while rotating
(twist) to make work easier.
4. Remove terminals of mirror heater attachment.
PIIA4738E
1. Door mirror assembly 2. Corner cover inner 3. Clip (C101)
4. Nut
PIIA4002E

GW-114
DOOR MIRROR
Revision: 2004 November 2004 FX35/FX45
5. Lightly lift up lower side of mirror surface, and detach pawls of upper side from bracket as if pulling it out.
Remove mirror surface from mirror body.
NOTE:
Be certain not to allow grease on sealing agent in center of mirror body assembly (actuator) or back side
of mirror surface (mirror holder).
ASSEMBLY
1. Place mirror holder bracket and mirror body assembly (actuator) in a horizontal position.
2. Connect terminals of heater installed mirror.
3. Fit the upper pawls on the mirror face onto the mirror holder
bracket first, then press the lower side of mirror face until a click
sound is heard to engage the lower pawls.
NOTE:
After installation, visually make sure lower pawls are securely
engaged from the bottom of mirror face.
PIIA4003E

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-26
A/C compressor clutch removal and installation ...........
ATC-143
A/C compressor mounting ........... ATC-140, ATC-143,
ATC-147
, ATC-148, ATC-149, ATC-150, ATC-151,
ATC-153
, ATC-154, ATC-155, ATC-156
A/C compressor precaution ............................. ATC-13
A/C compressor special service tool ................ ATC-17
A/C control operation (auto A/C) ...................... ATC-34
A/C diagnostic work flow (auto A/C) .............. ATC-102
A/C evaporator ............................................... ATC-155
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure .......
ATC-137
A/C HFC134a (R134a) system service tools ... ATC-18
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-27
A/C lubrication oil ........................................... ATC-161
A/C operational check ...................................... ATC-61
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-102
A/C service data specification ........................ ATC-161
A/C system description (auto A/C) ................... ATC-30
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-12, AT-51, MA-28
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-30
A/T fluid temperature sensor ........................... AT-139
A/T IND - Wiring diagram .................................... DI-51
A/T self-diagnoses ........................................... AT-103
A/T shift lock system ........................................ AT-235
A/T shift lock system - Wiring diagram ............ AT-236
A/T trouble diagnoses ........................................ AT-42
A/T Wiring diagram AT - CAN .......................... AT-106
A/T Wiring diagram AT - FTS .......................... AT-140
A/T Wiring diagram AT - MMSW ..................... AT-173
A/T Wiring diagram AT - NONDTC .................. AT-188
A/T Wiring diagram AT - PNP/SW ................... AT-113
A/T Wiring diagram AT - POWER .................... AT-130
A/T Wiring diagram AT - STSIG ...................... AT-109
A/T Wiring diagram AT - VSS A/T ................... AT-118
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-555,
EC-562
, EC-576, EC-1225, EC-1232, EC-1246
Accelerator pedal released position learning .... EC-49,
EC-698
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-49
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-172
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-24
Air cleaner filter replacement(VQ35DE) ........... MA-17
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-35, EC-683
Air flow meter - See Mass air flow sensor ....... EC-165,
EC-173
, EC-822, EC-830, EC-1064
Air mix. door motor ......................... ATC-73, ATC-131
Ambient sensor ............................. ATC-104, ATC-117
Angular tightening application(VK45DE) ........ EM-160
Angular tightening application(VQ35DE) ............ EM-6
APPS1 - Wiring diagram ................. EC-557, EC-1227
APPS2 - Wiring diagram ................. EC-564, EC-1234
APPS3 - Wiring diagram ................. EC-578, EC-1248
ASC/BS - Wiring diagram ............... EC-534, EC-1201
ASC/SW - Wiring diagram .............. EC-517, EC-1183
ASCBOF - Wiring diagram .............. EC-625, EC-1303
ASCD .............................................. EC-657, EC-1334
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-633, EC-1310
Ashtray illumination .......................................... LT-155
AT indicator lamp ................................................ DI-51
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-116
Auto anti-dazzling inside mirror ....................... GW-84
Automatic amplifier ........... ATC-51, ATC-63, ATC-116
Automatic transmission fluid replacement ........ MA-31
AV and NAVI control unit ................................... AV-90
AV communication line ........................ AV-69, AV-116
AWD - Wiring diagram ....................................... TF-16
Axle ................................................................... MA-36
Axle housing (rear) ........................................... RAX-7
B
Back Door ........................................................ BL-159
Back door ......................................................... BL-159
Back door opener - See Back door .................. BL-163
BACK/L - Wiring diagram ................................. LT-125
Back-up lamp ................................................... LT-125
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-13,
SC-26
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-240
Block heater(VQ35DE) ................................... EM-120
Blower motor ................................... ATC-79, ATC-123
Blower unit .................................................... ATC-121
Board computer ................................................. AV-56
Bose speaker amp. .............................................. AV-7
Brake booster .................................................... BR-15
Brake fluid level ................................................ MA-34
Brake hydraulic line ........................................... BR-11
Brake inspection ............................................... MA-35
Brake lines and cables inspection .................... MA-34
Brake master cylinder ........................................ BR-13
Brake switch ................................... EC-550, EC-1220
BRK/SW - Wiring diagram .............. EC-551, EC-1221
Bulb specifications ........................................... LT-198
Bumper, front ...................................................... EI-14
Bumper, rear ....................................................... EI-18

IDX-5
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IDX
ALPHABETICAL INDEX
LT-73
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 1 (bank 1) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 (bank 2) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 heater (bank 1) ....... EC-149,
EC-806
Heated oxygen sensor 1 heater (bank 2) ....... EC-149,
EC-806
Heated oxygen sensor 2 (bank 1) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 (bank 2) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 heater (bank 1) ....... EC-157,
EC-814
Heated oxygen sensor 2 heater (bank 2) ....... EC-157,
EC-814
Heated seat ....................................................... SE-98
Heater and cooling unit (Heater core) ........... ATC-126
HFC134a (R134a) system precaution ............... ATC-5
HFC134a (R134a) system service procedure ATC-137
HFC134a (R134a) system service tools .......... ATC-18
HFC134a system service equipment precaution ..........
ATC-13
High & low reverse clutch solenoid valve ....... AT-164,
AT-166
Hood ................................................................... BL-14
Horn ................................................................. WW-56
HORN - Wiring diagram ................................... WW-56
HSEAT - Wiring diagram ................................... SE-99
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IATS - Wiring diagram ....................... EC-182
, EC-839
ICC - Wiring diagram ....................................... ACS-20
ICC/BS - Wiring diagram ................. EC-524, EC-1191
ICC/SW - Wiring diagram ................ EC-510, EC-1176
ICCBOF - Wiring diagram ................ EC-616, EC-1294
Idle air volume learning ....................... EC-49, EC-698
Idle mixture ratio .................................. EC-38, EC-687
Idle speed ............................................ EC-38, EC-687
Idle speed control (ISC) .... EC-392, EC-394, EC-1048,
EC-1050
Ignition coil ....................................... EC-585, EC-1262
Ignition coil(VK45DE) ...................................... EM-185
Ignition coil(VQ35DE) ........................................ EM-42
Ignition control system ..................... EC-585, EC-1262
Ignition key hole illumination ............................. LT-153
Ignition timing ...................................... EC-38, EC-687
IGNSYS - Wiring diagram ................ EC-586, EC-1263
Illumination control ............................................ LT-197
In vehicle sensor ........................... ATC-107, ATC-118
INF/D - Wring diagram ....................................... AV-63
INJECT - Wiring diagram ................. EC-598, EC-1275
Injector ............................................. EC-597, EC-1274
Input clutch solenoid valve ................. AT-152, AT-154
Instrument panel ................................................. IP-10
Intake air temperature sensor ........... EC-180, EC-200,
EC-837
, EC-858
Intake door control linkage adjustment ............ ATC-78
Intake door motor ............................ ATC-76, ATC-124
Intake manifold(VK45DE) ............................... EM-174
Intake manifold(VQ35DE) ................................. EM-24
Intake sensor ................................ ATC-113, ATC-120
Intake valve timing control (Bank 1) ... EC-145, EC-795
Intake valve timing control (Bank 2) ... EC-145, EC-795
Intake valve timing control position sensor (Bank 1) ....
EC-1095
Intake valve timing control position sensor (Bank 2) ....
EC-1095
Intake valve timing control solenoid valve (Bank 1) ......
EC-408
, EC-1070
Intake valve timing control solenoid valve (Bank 2) ......
EC-408
, EC-1070
Integrated homelink transmitter ....................... BL-228
Intelligent cruise control (ICC) system .............. ACS-6
Interior ................................................................. EI-37
Interior lamp ...................................................... LT-157
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-18
IVCB1 - Wiring diagram .... EC-409, EC-798, EC-1071
IVCB2 - Wiring diagram .... EC-411, EC-800, EC-1073
IVCSB1 - Wiring diagram ............................... EC-1096
IVCSB2 - Wiring diagram ............................... EC-1098
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
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Joint connector (J/C) .......................................... PG-76
K
Knock sensor (KS) ............................. EC-297
, EC-955
KS - Wiring diagram ........................... EC-298, EC-956
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LAN system circuit ........................................... ATC-66
Laser beam aiming adjustment ....................... ACS-12
Latch (lower anchors and tether for children) system ...
SB-11
Line pressure solenoid valve ........................... AT-127
Line pressure test (A/T) ..................................... AT-52
Liquid gasket application ................................... LU-21
Liquid gasket application(VQ35DE) EM-6, LU-3, CO-3
Location of electrical units ................................. PG-70
Low coast brake solenoid valve ......... AT-168, AT-170
Low tire pressure warning system ...................... WT-7
Lubricant (R134a) A/C ........................ ATC-7, ATC-27
Lubrication circuit (engine)(VK45DE) ................ LU-23
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-161

GENERAL MAINTENANCE
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Revision: 2004 November 2004 FX35/FX45
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.ItemReference page
TiresCheck the pressure with a gauge, including the spare, at least once a month
and always prior to a long distance trips. Adjust to the specified pressure if
necessary. Check carefully for damage, cuts or excessive wear.—
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.—
WindshieldClean the windshield on a regular basis. Check the windshield at least every
six months for cracks or other damage. Repair as necessary.—
Tire rotationTires should be rotated every 12,000 km (7,500 miles).MA-34
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed.MA-32
, FSU-6
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. —
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the
trunk lid and back hatch. Also make sure that all latches lock securely. Lubri-
cate if necessary. Make sure that the secondary latch keeps the hood from
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently.MA-37
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim. Clean the headlamps on a regular basis. —
ItemReference page
Warning lamps and
chimesMake sure that all warning lamps and chimes are operating properly. —
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.—
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner.—
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steer-
ing condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.MA-38
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep the floor mats away from the pedal.BR-6
, BR-15

MA-16
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
4. Remove reservoir tank, drain engine coolant and clean reservoir tank before installing.
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs are removed, close and tighten them. Refer to EM-126, "
ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill radiator and reservoir tank to specified level.

Use Genuine NISSAN Long Life Antifreeze/ Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS".

Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt,1-3/4 lmp qt) a minute
to allow air in system to escape.

When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
4. Warm up engine to normal operating temperature with radiator cap installed.
5. Run engine at 3,000 rpm for 10 seconds and return to idle speed.

Repeat two or three times.
Watch engine coolant temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(with reservoir tank at “MAX” level)
: Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity (at “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug:
: 1.19 N·m (0.12 kg-m, 10 ft-lb)
SMA412B

ENGINE MAINTENANCE (VQ35DE ENGINE)
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Revision: 2004 November 2004 FX35/FX45
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until engine coolant level no
longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water from the system. Refer to MA-15, "
DRAINING ENGINE COOLANT" .
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.
Checking Fuel LinesALS000GI
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterALS000GJ
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilALS000H3
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain engine oil.
SMA803A
SBIA0463E

MA-22
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2004 November 2004 FX35/FX45
DRAINING ENGINE COOLANT
1. Remove engine front undercover with power tool.
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.

Be careful not to allow engine coolant to contact drive
belts.
When draining all of engine coolant in the system, open water drain plugs on engine cylinder
block. Refer to EM-241, "
DISASSEMBLY" .
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-23, "
FLUSHING COOLING SYSTEM" .
4. Remove reservoir tank, drain engine coolant and clean reservoir tank before installing.
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-244, "
ASSEM-
BLY" .
2. Remove air relief plug on heater hose.
3. Fill thermostat housing and reservoir tank to specified level.

Refill engine coolant up to filler neck of thermostat housing.

Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.

Use Genuine NISSAN Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SBIA0444E
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)

ENGINE MAINTENANCE (VK45DE ENGINE)
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Revision: 2004 November 2004 FX35/FX45

When engine coolant overflows air relief hole on heater hose,
install air relief plug.
4. Warm up engine to normal operating temperature with radiator cap installed.
5. Run engine at 3,000 rpm for 10 seconds and return to idle speed.

Repeat two or three times.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.

Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-244, "
ASSEM-
BLY" .
2. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer to MA-22, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 5 until clear water begins to drain from radiator.Reservoir tank engine coolant capacity
(at “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)