check engine INFINITI FX35 2004 Service Manual

AUDIO
AV-43
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AV
Revision: 2004 November 2004 FX35/FX45
3. CHECK VEHICLE SPEED SIGNAL
1. Connect audio unit connector and unified meter and A/C amp. connector.
2. Start engine and drive vehicle at more than 40 km/h (25MPH).
3. Check the signal between audio unit harness connector M60
terminal 22 (W/L) and ground with CONSULT-ll or oscilloscope.
OK or NG
OK >> INSPECTION END (System is OK)
NG >> Replace unified meter and A/C amp.
Terminal
ConditionReference
signal
(+) (-)
22 GroundWhen vehicle
speed is approx.40
km/h (25MPH)
SKIA6809E
ELF1080D

AV-74
INTEGRATED DISPLAY SYSTEM
Revision: 2004 November 2004 FX35/FX45
On Board Self-Diagnosis FunctionAKS00BOF
DESCRIPTION

Diagnosis function consists of the self-diagnosis mode performed automatically.

Self-diagnosis mode checks for connections between the units constituting this system, analyzes each
individual unit at the same time, and displays the results on the LCD screen.
DIAGNOSIS ITEM
Self-Diagnosis ModeAKS00BOG
OPERATION PROCEDURES
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” switch, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)
4. Display unit connection check screen.
13 (G/W) GroundRemote con-
troller BInput ONPress POWER
switch.Approx. 0V
Audio steering
wheel switches
do not function. Press SEEK
DOWN switch.Approx. 1.7V
Press VOL DOWN
switch.Approx. 3.3V
Except for above Approx. 5V
14 (B/Y) -Remote con-
troller ground-- - -Audio steering
wheel switches
do not function. Terminal No.
(Wire color)
ItemSignal
input/
outputCondition
VoltageExample of
symptom
+–Ignition
switchOperation
Mode Item Description Reference page
Self-diagnosisNETWORK CHECKCheck network between control unit and switch connected
from display unit via communication line.AV-75, "
NETWORK CHECK"
PARTS CHECK
Perform diagnosis and setting of display unit.

Perform self-diagnosis for auto air conditioner system.AV- 7 6 , "PARTS CHECK"
VERSION CHECK Displays version of each unit.AV- 7 6 , "VERSION CHECK"
CAN DIAG MNTR Display unit displays CAN communication status.AV- 7 6 , "CAN DIAG MNTR
(CAN DIAG MONITOR)"
SKIA4971E

NAVIGATION SYSTEM
AV-131
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AV
Revision: 2004 November 2004 FX35/FX45
Self-Diagnosis Mode (DCU)AKS00BN3
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. Perform self-diagnosis by selecting the “Self-diagnosis”.

Self-diagnosis subdivision screen will be shown and the oper-
ation enters the self-diagnosis mode.

A bar graph shown below the self-diagnosis subdivision
screen indicates progress of the diagnosis.
6. When the self-diagnosis completes, optional part confirmation
screen will be shown.

When connection of an optional part is judged error, a screen
to check if the optional part is actually fitted on the vehicle or
not will be shown. When fitted, select the switch of the part on
the screen and press “End”. Then the “SELF DIAGNOSIS”
screen will be shown.

When the optional part is connected normally, the switch for
the part will not appear on the screen.
SKIA4971E
SKIA4207E
SKIA4208E
SKIA4209E

NAVIGATION SYSTEM
AV-133
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AV
Revision: 2004 November 2004 FX35/FX45
SELF–DIAGNOSIS RESULT
Quick reference table
1. Select a malfunctioning diagnosis No. in the diagnosis result quick reference table.
2. Find estimated malfunctioning system in the diagnosis No. table and perform check by referring to AV-
11 6 , "Wiring Diagram — COMM —" .
3. Turn the ignition switch OFF and perform self-diagnosis again.
*: DCU = Display control unit
CAUTION:

When A/C and AV switch has a malfunction, you cannot start. Refer to AV- 1 7 1 , "Unable to Oper-
ate All of A/C and AV switch (Unable to start Self-Diagnosis)" .

When display has a malfunction, you cannot start. Refer to AV- 1 6 7 , "Screen is Not Shown" .
Self-Diagnosis Codes
Self-Diagnosis Mode (NAVI)AKS00BN4
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”, “Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
Screen switch
Diagnosis
No.
Switch color DCU* Display Audio unit NavigationGPS
antenna
Red×1
Gray××2
××3
×××4
Diagnosis
No.Possible causeReference
page
1 Display control unit malfunctionAV-183
2 Display communication line between display control unit and display. AV-156
3Audio unit power supply and ground circuit.
Audio communication line between display control unit and audio unit.AV-154
4NAVI control unit power supply and ground circuit.
AV communication line between and display control unit and NAVI control unit.AV-153
SKIA4971E
SKIA4207E

AV-136
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
Confirmation/Adjustment ModeAKS00BN5
OPERATION PROCEDURE
1. Start the engine.
2. Turn the audio system off.
3. While pressing the “MUTE/II ” button, turn the volume control
dial clockwise or counterclockwise for 30 clicks or more. (When
the self-diagnosis mode is started, a short beep will be heard.)

Shifting from current screen to previous screen is performed
by pressing “PREV” button.
4. The initial trouble diagnosis screen will be shown, and items
“Self-Diagnosis (DCU)”, “Self-Diagnosis (NAVI)”,“Confirmation/
Adjustment” and “CAN DIAG SUPPORT MONITOR” will
become selective.
5. When “Confirmation/Adjustment” is selected on the initial trouble
diagnosis screen, the operation will enter the CONFIRMATION/
ADJUSTMENT mode. In this mode, check and adjustment of
each item will become possible.
6. The initial trouble diagnosis screen will be shown, and items
“Display Diagnosis”, “Vehicle Signals”, “Auto Climate Control”
and “Navigation” will become selective.
7. Select each switch on “CONFIRMATION/ADJUSTMENT”
screen to display the relevant diagnosis screen.
DISPLAY DIAGNOSIS
SKIA4971E
SKIA4207E
SKIA4220E
SKIA4602E

AV-150
NAVIGATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
2. CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect NAVI control unit connector and unified meter and A/C amp. connector.
3. Check continuity between NAVI control unit harness connector
B207 terminal 28 (GY) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
4. Check continuity between NAVI control unit harness connector
B207 terminal 28 (GY) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start engine.
3. Drive vehicle at a constant speed.
4. Check signal between NAVI control unit harness connector
B207 terminal 28 (GY) and ground with CONSULT-ll or oscillo-
scope.
OK or NG
OK >> INSPECTION END
NG >> Check combination meter system. Refer to DI-17, "
Veh i-
cle Speed Signal Inspection" .
Vehicle Speed Signal Check for Display Control UnitAKS00BNC
1. VEHICLE SPEED OPERATION CHECK
Does speedmeter is operated normally?
YES or NO
YES >> GO TO 2.
NO >> Check combination meter trouble diagnosis. Refer to DI-13, "
Diagnosis Flow" . 28 – 26 : Continuity should exist.
28 – Ground : Continuity should not exist.
PKIA2861E
28 – Ground : Refer to AV- 1 2 1 , "Terminals
and Reference Value for NAVI
Control Unit" .
PKIA2863E

NAVIGATION SYSTEM
AV-151
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Revision: 2004 November 2004 FX35/FX45
2. CHECK HARNESS
1. Turn ignition switch OFF.
2. Disconnect display control unit connector and combination unified meter and A/C amp. connector.
3. Check continuity between display control unit harness connector
M75 terminal 16 (R/G) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
4. Check continuity between display control unit harness connector
M75 terminal 16 (R/G) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK VEHICLE SPEED SIGNAL
1. Connect unified meter and A/C amp. connector.
2. Start the engine.
3. Drive vehicle at a constant speed.
4. Check signal between display control unit harness connector
M75 terminal 16 (R/G) and ground with CONSULT-ll or oscillo-
scope.
OK or NG
OK >> INSPECTION END
NG >> Check unified meter and A/C amp. system. Refer to DI-
17, "Vehicle Speed Signal Inspection" .
Illumination Signal Check for NAVI Control UnitAKS00BND
1. CHECK ILLUMINATION SIGNAL
1. Check voltage between NAVI control unit harness connector ter-
minals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.16 – 26 : Continuity should exist.
16 – Ground : Continuity should not exist.
PKIA2864E
16 – Ground : Refer to AV- 1 2 3 , "Terminals
and Reference Value for Display
Control Unit" .
PKIA2866E
Terminals
Condition Voltage (+)
(–)
ConnectorTerminal
(Wire color)
B207 25 (R) GroundLighting switch is ON Approx. 12V
Lighting switch is OFF Approx. 0V
SKIB0315E

BL-2Revision: 2004 November 2004 FX35/FX45Trouble Diagnosis Chart by Symptom .................... 41
Check Door Switch ................................................. 42
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................. 42
CHECK BACK DOOR SWITCH .......................... 44
Check Key Switch ................................................... 46
Check Door Lock and Unlock Switch ..................... 48
Check Door Lock Actuator (Driver side) ................. 50
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ........................................................... 51
Check Fuel Lid Opener Actuator ............................ 52
Check Front Door Key Cylinder Switch (Lock) ....... 53
Check Front Door Key Cylinder Switch (Unlock) .... 54
Check Select Unlock Relay Circuit ......................... 55
REMOTE KEYLESS ENTRY SYSTEM ..................... 56
Component Parts and Harness Connector Location ... 56
System Description ................................................. 57
INPUTS ............................................................... 57
OPERATED PROCEDURE ................................. 58
CAN Communication System Description .............. 59
CAN Communication Unit ....................................... 59
Schematic ............................................................... 60
Wiring Diagram — KEYLES— ................................ 61
FIG. 1 ................................................................... 61
FIG. 2 ................................................................... 62
FIG. 3 ................................................................... 63
Terminals and Reference Value for BCM ................ 64
Terminals and Reference Value for IPDM E/R ........ 65
CONSULT-II Function ............................................. 65
CONSULT-II INSPECTION PROCEDURE .......... 65
CONSULT-II APPLICATION ITEMS .................... 66
Work Flow ............................................................... 68
Trouble Diagnosis Chart by Symptom .................... 69
Check Key Fob Battery and Function ..................... 71
Check ACC Switch ................................................. 72
Check Door Switch ................................................. 73
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................. 73
CHECK BACK DOOR SWITCH .......................... 75
Check Key Switch ................................................... 77
Check IPDM E/R Operation .................................... 78
Check Hazard Function .......................................... 79
Check Horn Function .............................................. 79
Check Headlamp Function ..................................... 79
Check Map Lamp and Ignition Keyhole Illumination
Function .................................................................. 79
ID Code Entry Procedure ....................................... 80
KEY FOB ID SET UP WITH CONSULT-II ........... 80
KEY FOB ID SET UP WITHOUT CONSULT-II .... 82
Key Fob Battery Replacement ................................ 83
INTELLIGENT KEY SYSTEM ................................... 84
Component Parts and Harness Connector Location ... 84
System Description ................................................. 86
DOOR LOCK FUNCTION ................................... 86
REMOTE CONTROL ENTRY FUNCTIONS ........ 87
ENGINE STARTUP FUNCTION .......................... 88
WARNING AND ALARM FUNCTION .................. 89
CHANGE SETTINGS FUNCTION ....................... 92
INTELLIGENT KEY REGISTRATION .................. 92STEERING LOCK UNIT REGISTRATION ........... 92
CAN Communication System Description .............. 93
CAN Communication Unit ....................................... 93
Schematic ............................................................... 94
Wiring Diagram — I/KEY— ..................................... 96
Terminals and Reference Value for INTELLIGENT
KEY UNIT .............................................................109
Terminals and Reference Value for Steering Lock
unit ........................................................................ 111
Terminals and Reference Value for BCM .............. 111
Terminals and Reference Value for IPDM E/R ......112
Diagnosis Procedure .............................................113
WORK FLOW ....................................................113
CONSULT-II Functions .........................................114
CONSULT-II Inspection Procedure .......................114
BASIC OPERATION ..........................................114
CONSULT-II Application Items ..............................115
WORK SUPPORT .............................................115
SELF-DIAGNOSTIC RESULTS .........................115
DATA MONITOR ................................................115
ACTIVE TEST ....................................................116
List of Operation Related Parts .............................117
Trouble Diagnosis Symptom Chart .......................118
ALL FUNCTIONS OF THE INTELLIGENT KEY
ARE NOT OPERATING .....................................118
REMOTE CONTROL ENTRY FUNCTION MAL-
FUNCTION ........................................................118
DOOR LOCK FUNCTION MALFUNCTION .......119
ENGINE START FUNCTION MALFUNCTION ..120
WARNING CHIME FUNCTION MALFUNCTION .120
Check CAN Communication System Inspection ...123
Check Intelligent Key Unit Power Supply and
Ground Circuit .......................................................124
Check Key Switch (Intelligent Key Unit Input) .......124
Check Key Switch (BCM Input) .............................126
Check Ignition Knob Switch ..................................127
Check Door Switch ...............................................128
CHECK DOOR SWITCH (EXCEPT BACK DOOR
SWITCH) ............................................................128
CHECK BACK DOOR SWITCH .........................129
Check Unlock Sensor ...........................................131
Check Door Request Switch .................................132
Check Intelligent Key Warning Buzzer ..................134
Check Outside Key Antenna .................................135
Check Inside Key Antenna ....................................138
Check Steering Lock Unit ......................................139
Check Stop Lamp Switch ......................................141
Check Detention Switch ........................................142
Check Select Unlock Relay ...................................144
Check Hazard Function ........................................145
Check Horn Function ............................................145
Check Headlamp Function ....................................145
Check IPDM E/R Operation ..................................145
Removal and Installation of Intelligent Key Unit ....146
REMOVAL ..........................................................146
INSTALLATION ..................................................146
Intelligent Key Inspection ......................................147
INTELLIGENT KEY DISASSEMBLY AND

BL-4Revision: 2004 November 2004 FX35/FX45Diagnostic Procedure 5 ........................................205
VEHICLE SECURITY HEADLAMP ALARM
CHECK ..............................................................205
Diagnostic Procedure 6 ........................................205
DOOR LOCK AND UNLOCK SWITCH CHECK .205
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ......................................................................206
Component Parts and Harness Connector Location .206
System Description ...............................................206
DESCRIPTION ..................................................206
SECURITY INDICATOR ....................................207
System Composition .............................................208
ECM Re-communicating Function ........................208
Wiring Diagram – NATS – .....................................209
MODELS WITH INTELLIGENT KEY SYSTEM . 209
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM ...................................................................211
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System ...........................212
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System ...........................212
Terminals and Reference Value for BCM ..............213
CONSULT-II ..........................................................214
CONSULT-II INSPECTION PROCEDURE ........214
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................215
HOW TO READ SELF-DIAGNOSTIC RESULTS .215
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ..............................................................216
Diagnosis Procedure ............................................217
WORK FLOW ....................................................217
Trouble Diagnosis Symptom Chart .......................218
Security Indicator Inspection ................................218
Diagnostic Procedure 1 ........................................219
Diagnostic Procedure 2 ........................................220
Diagnostic Procedure 3 ........................................221
Diagnostic Procedure 4 ........................................222
Diagnostic Procedure 5 ........................................223
Diagnostic Procedure 6 ........................................224
Diagnostic Procedure 7 ........................................226
Removal and Installation NATS Antenna Amp. ....227
REMOVAL .........................................................227
INSTALLATION ..................................................227
INTEGRATED HOMELINK TRANSMITTER ...........228Wiring Diagram —TRNSCV— ..............................228
Trouble Diagnoses ................................................229
DIAGNOSTIC PROCEDURE .............................229
BODY REPAIR ........................................................231
Body Exterior Paint Color ......................................231
Body Component Parts .........................................232
UNDERBODY COMPONENT PARTS ...............232
BODY COMPONENT PARTS ............................234
Corrosion Protection .............................................236
DESCRIPTION ..................................................236
ANTI-CORROSIVE WAX ...................................237
UNDERCOATING ..............................................238
STONE GUARD COAT ......................................239
Body Sealing .........................................................240
DESCRIPTION ..................................................240
Body Construction .................................................243
BODY CONSTRUCTION ...................................243
Body Alignment .....................................................244
BODY CENTER MARKS ...................................244
PANEL PARTS MATCHING MARKS .................245
DESCRIPTION ..................................................246
ENGINE COMPARTMENT ................................247
UNDERBODY ....................................................249
PASSENGER COMPARTMENT ........................251
REAR BODY ......................................................253
Handling Precautions For Plastics ........................255
HANDLING PRECAUTIONS FOR PLASTICS ..255
LOCATION OF PLASTIC PARTS ......................256
Precautions In Repairing High Strength Steel .......258
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES .................................................258
Replacement Operations ......................................261
DESCRIPTION ..................................................261
HOODLEDGE ....................................................264
FRONT SIDE MEMBER ....................................266
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) ................................................................268
FRONT PILLAR .................................................270
CENTER PILLAR ...............................................272
OUTER SILL ......................................................274
REAR FENDER .................................................276
REAR PANEL ....................................................278
REAR END CROSSMEMBER ...........................280
REAR FLOOR REAR .........................................282
REAR SIDE MEMBER EXTENSION .................285

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
BL-9
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Revision: 2004 November 2004 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to BL-10, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15
× 25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50 × 50 mm (1.97 × 1.97 in)