egr INFINITI FX35 2004 Service Manual

TERMINOLOGY
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Revision: 2004 November 2004 FX35/FX45
Exhaust gas recirculation control-BPT
valveEGRC-BPT valve BPT valve
Exhaust gas recirculation control-solenoid
valveEGRC-solenoid valve EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor
EGRT sensor Exhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memoryFEEPROM ***
Flash erasable programmable read only
memoryFEPROM ***
Flexible fuel sensor FFS ***
Flexible fuel system FF system ***
Fuel pressure regulator *** Pressure regulator
Fuel pressure regulator control solenoid
valve*** PRVR control solenoid valve
Fuel trim FT ***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulator IACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valveIACV-AAC valve Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valveIACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system ***
Ignition control IC ***
Ignition control module ICM ***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection controlNEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: 2004 November 2004 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003A0
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

GW-78
FRONT DOOR GLASS AND REGULATOR
Revision: 2004 November 2004 FX35/FX45
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.

Wire wear

Regulator deformation

Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyAIS006NV
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor and guide rail from the module
assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationAIS006NW
SETTING OF LIMIT SWITCH
Setting of Limit Switch
If any of the following work has been done, set the limit switch (integrated in the motor).

Removal and installation of the motor from the regulator.

Operate the regulators as a unit.

Installation of the new glass.

Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to
the bottom position.
3. Release the reset switch, and check the reset switch returns to
the original position, and then raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
FITTING INSPECTION

Make sure the glass is securely fit into the glass run groove.
PIIA4730E
PIIA4731E
PIIA4732E

GW-82
REAR DOOR GLASS AND REGULATOR
Revision: 2004 November 2004 FX35/FX45
10. Remove the power window motor mounting bolts and nuts, and
remove the regulator from the panel.
11. Disconnect the connector for the regulator assembly.
Installation
Install in the reverse order of removal.
Inspection after Removal
Check the regulator assembly for the following. If a malfunction is
detected, replace or grease it.

Gear wear

Regulator deformation

Spring damage

Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
Disassembly and assemblyAIS006NY
REGULATOR ASSEMBLY
Disassembly
Remove the power window motor from the regulator assembly.
Assembly
Assemble in the reverse order of disassembly.
Inspection after InstallationAIS006NZ
SETTING OF LIMIT SWITCH (WITH ANTI-PINCH SYSTEM ONLY)
If any of the following work has been done, set the limit switch (integrated in the motor).

Removal and installation of the motor from the regulator.

Operate the regulators as a unit.

Installation of the new glass.

Installation of the new glass run.
Resetting
After installing each component to the vehicle, follow the steps below.
1. Raise the glass to the top position.
2. While pressing and holding the reset switch, lower the glass to
the bottom position.
3. Release the reset switch, and check the reset switch returns to
the original position, and then raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
PIIA4736E
PIIA4935E
PIIA4737E

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IDX
ALPHABETICAL INDEX
LT-73
Headlining - See Roof trim .................................. EI-42
Heated oxygen sensor 1 (bank 1) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 (bank 2) .... EC-205, EC-214,
EC-226
, EC-433, EC-439, EC-863, EC-872, EC-884,
EC-1103
, EC-1109
Heated oxygen sensor 1 heater (bank 1) ....... EC-149,
EC-806
Heated oxygen sensor 1 heater (bank 2) ....... EC-149,
EC-806
Heated oxygen sensor 2 (bank 1) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 (bank 2) .... EC-236, EC-245,
EC-446
, EC-457, EC-894, EC-903, EC-1116, EC-1127
Heated oxygen sensor 2 heater (bank 1) ....... EC-157,
EC-814
Heated oxygen sensor 2 heater (bank 2) ....... EC-157,
EC-814
Heated seat ....................................................... SE-98
Heater and cooling unit (Heater core) ........... ATC-126
HFC134a (R134a) system precaution ............... ATC-5
HFC134a (R134a) system service procedure ATC-137
HFC134a (R134a) system service tools .......... ATC-18
HFC134a system service equipment precaution ..........
ATC-13
High & low reverse clutch solenoid valve ....... AT-164,
AT-166
Hood ................................................................... BL-14
Horn ................................................................. WW-56
HORN - Wiring diagram ................................... WW-56
HSEAT - Wiring diagram ................................... SE-99
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IATS - Wiring diagram ....................... EC-182
, EC-839
ICC - Wiring diagram ....................................... ACS-20
ICC/BS - Wiring diagram ................. EC-524, EC-1191
ICC/SW - Wiring diagram ................ EC-510, EC-1176
ICCBOF - Wiring diagram ................ EC-616, EC-1294
Idle air volume learning ....................... EC-49, EC-698
Idle mixture ratio .................................. EC-38, EC-687
Idle speed ............................................ EC-38, EC-687
Idle speed control (ISC) .... EC-392, EC-394, EC-1048,
EC-1050
Ignition coil ....................................... EC-585, EC-1262
Ignition coil(VK45DE) ...................................... EM-185
Ignition coil(VQ35DE) ........................................ EM-42
Ignition control system ..................... EC-585, EC-1262
Ignition key hole illumination ............................. LT-153
Ignition timing ...................................... EC-38, EC-687
IGNSYS - Wiring diagram ................ EC-586, EC-1263
Illumination control ............................................ LT-197
In vehicle sensor ........................... ATC-107, ATC-118
INF/D - Wring diagram ....................................... AV-63
INJECT - Wiring diagram ................. EC-598, EC-1275
Injector ............................................. EC-597, EC-1274
Input clutch solenoid valve ................. AT-152, AT-154
Instrument panel ................................................. IP-10
Intake air temperature sensor ........... EC-180, EC-200,
EC-837
, EC-858
Intake door control linkage adjustment ............ ATC-78
Intake door motor ............................ ATC-76, ATC-124
Intake manifold(VK45DE) ............................... EM-174
Intake manifold(VQ35DE) ................................. EM-24
Intake sensor ................................ ATC-113, ATC-120
Intake valve timing control (Bank 1) ... EC-145, EC-795
Intake valve timing control (Bank 2) ... EC-145, EC-795
Intake valve timing control position sensor (Bank 1) ....
EC-1095
Intake valve timing control position sensor (Bank 2) ....
EC-1095
Intake valve timing control solenoid valve (Bank 1) ......
EC-408
, EC-1070
Intake valve timing control solenoid valve (Bank 2) ......
EC-408
, EC-1070
Integrated homelink transmitter ....................... BL-228
Intelligent cruise control (ICC) system .............. ACS-6
Interior ................................................................. EI-37
Interior lamp ...................................................... LT-157
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-18
IVCB1 - Wiring diagram .... EC-409, EC-798, EC-1071
IVCB2 - Wiring diagram .... EC-411, EC-800, EC-1073
IVCSB1 - Wiring diagram ............................... EC-1096
IVCSB2 - Wiring diagram ............................... EC-1098
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
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Joint connector (J/C) .......................................... PG-76
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Knock sensor (KS) ............................. EC-297
, EC-955
KS - Wiring diagram ........................... EC-298, EC-956
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LAN system circuit ........................................... ATC-66
Laser beam aiming adjustment ....................... ACS-12
Latch (lower anchors and tether for children) system ...
SB-11
Line pressure solenoid valve ........................... AT-127
Line pressure test (A/T) ..................................... AT-52
Liquid gasket application ................................... LU-21
Liquid gasket application(VQ35DE) EM-6, LU-3, CO-3
Location of electrical units ................................. PG-70
Low coast brake solenoid valve ......... AT-168, AT-170
Low tire pressure warning system ...................... WT-7
Lubricant (R134a) A/C ........................ ATC-7, ATC-27
Lubrication circuit (engine)(VK45DE) ................ LU-23
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-161

IP-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowAIS003CF
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

LAN-24
[CAN]
CAN SYSTEM (TYPE 1)
Revision: 2004 November 2004 FX35/FX45
Work FlowAKS00BZA
1. When there are no indications of “BCM”, “METER A/C AMP” or “IPDM E/R” on “SELECT SYSTEM” dis-
play of CONSULT-II, print the “SELECT SYSTEM”.
2. Print all the data of “SELF-DIAG RESULTS” for “ENGINE”, “A/T”, “BCM”, “METER A/C AMP”, “ABS”, and
“IPDM E/R” displayed on CONSULT-II.
3. Print all the data of “CAN DIAG SUPPORT MNTR” for “ENGINE”, “A/T”, “BCM”, “METER A/C AMP”,
“ABS”, and “IPDM E/R” displayed on CONSULT-II.
4. Attach the printed sheet of “SELECT SYSTEM”, “SELF-DIAG RESULTS” and “CAN DIAG SUPPORT
MNTR” onto the check sheet. Refer to LAN-26, "
CHECK SHEET" .
5. Based on the indications of “SELECT SYSTEM” and the results of “CAN DIAG SUPPORT MNTR”, put
marks “v” onto the items with “No indication”, “NG”, or “UNKWN” in the check sheet table. Refer to LAN-
26, "CHECK SHEET" .
NOTE:

If “NG” is displayed on “INITIAL DIAG (Initial diagnosis)” as “CAN DIAG SUPPORT MNTR” for the diag-
nosed control unit, replace the control unit.

The “CAN DIAG SUPPORT MNTR” items, which are not in check sheet table, are not related to diag-
nostic procedure on service manual.
So it is not necessary to check the status of “CAN DIAG SUPPORT MNTR” items which are not indi-
cated in check sheet table.
6. Check CAN communication line of the integrated display system. Refer to AV- 8 5 , "
CAN Communication
Line Inspection" .
7. Attach the CAN DIAG MONITOR check sheet onto the check sheet. Refer to LAN-26, "
CHECK SHEET" .
8. Mark the “NG” or “UNKWN” item of the check sheet table with “v” from the result of CAN DIAG MONITOR
check sheet. Refer to LAN-26, "
CHECK SHEET" .
PKIA2093E
PKIA8260E
PKIA8343E

CAN SYSTEM (TYPE 2)
LAN-55
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Revision: 2004 November 2004 FX35/FX45
Work FlowAKS00BZT
1. When there are no indications of “BCM”, “METER A/C AMP”, “AUTO DRIVE POS.” or “IPDM E/R” on
“SELECT SYSTEM” display of CONSULT-II, print the “SELECT SYSTEM”.
2. Print all the data of “SELF-DIAG RESULTS” for “ENGINE”, “A/T”, “BCM”, “METER A/C AMP”, “ABS”,
“AUTO DRIVE POS.”, and “IPDM E/R” displayed on CONSULT-II.
3. Print all the data of “CAN DIAG SUPPORT MNTR” for “ENGINE”, “A/T”, “BCM”, “METER A/C AMP”,
“ABS”, “AUTO DRIVE POS.”, and “IPDM E/R” displayed on CONSULT-II.
4. Attach the printed sheet of “SELECT SYSTEM”, “SELF-DIAG RESULTS” and “CAN DIAG SUPPORT
MNTR” onto the check sheet. Refer to LAN-57, "
CHECK SHEET" .
5. Based on the indications of “SELECT SYSTEM” and the results of “CAN DIAG SUPPORT MNTR”, put
marks “v” onto the items with “No indication”, “NG”, or “UNKWN” in the check sheet table. Refer to LAN-
57, "CHECK SHEET" .
NOTE:

If “NG” is displayed on “INITIAL DIAG (Initial diagnosis)” as “CAN DIAG SUPPORT MNTR” for the diag-
nosed control unit, replace the control unit.

The “CAN DIAG SUPPORT MNTR” items, which are not in check sheet table, are not related to diag-
nostic procedure on service manual.
So it is not necessary to check the status of “CAN DIAG SUPPORT MNTR” items which are not indi-
cated in check sheet table.
6. Check CAN communication line of the integrated display system. Refer to AV- 8 5 , "
CAN Communication
Line Inspection" .
7. Attach the CAN DIAG MONITOR check sheet onto the check sheet. Refer to LAN-57, "
CHECK SHEET" .
8. Mark the “NG” or “UNKWN” item of the check sheet table with “v” from the result of CAN DIAG MONITOR
check sheet. Refer to LAN-57, "
CHECK SHEET" .
PKIA2093E
PKIA8260E
PKIA8343E

LAN-138
[CAN]
CAN SYSTEM (TYPE 4)
Revision: 2004 November 2004 FX35/FX45
Work FlowAKS00C15
1. When there are no indications of “BCM”, “METER A/C AMP” or “IPDM E/R” on “SELECT SYSTEM” dis-
play of CONSULT-II, print the “SELECT SYSTEM”.
2. Print all the data of “SELF-DIAG RESULTS” for “ENGINE”, “A/T”, “ALL MODE AWD/4WD”, “BCM”,
“METER A/C AMP”, “ABS”, and “IPDM E/R” displayed on CONSULT-II.
3. Print all the data of “CAN DIAG SUPPORT MNTR” for “ENGINE”, “A/T”, “ALL MODE AWD/4WD”, “BCM”,
“METER A/C AMP”, “ABS”, and “IPDM E/R” displayed on CONSULT-II.
4. Attach the printed sheet of “SELECT SYSTEM”, “SELF-DIAG RESULTS” and “CAN DIAG SUPPORT
MNTR” onto the check sheet. Refer to LAN-140, "
CHECK SHEET" .
5. Based on the indications of “SELECT SYSTEM” and the results of “CAN DIAG SUPPORT MNTR”, put
marks “v” onto the items with “No indication”, “NG”, or “UNKWN” in the check sheet table. Refer to LAN-
140, "CHECK SHEET" .
NOTE:

If “NG” is displayed on “INITIAL DIAG (Initial diagnosis)” as “CAN DIAG SUPPORT MNTR” for the diag-
nosed control unit, replace the control unit.

The “CAN DIAG SUPPORT MNTR” items, which are not in check sheet table, are not related to diag-
nostic procedure on service manual.
So it is not necessary to check the status of “CAN DIAG SUPPORT MNTR” items which are not indi-
cated in check sheet table.
6. Check CAN communication line of the integrated display system. Refer to AV- 8 5 , "
CAN Communication
Line Inspection" .
7. Attach the CAN DIAG MONITOR check sheet onto the check sheet. Refer to LAN-140, "
CHECK SHEET"
.
PKIA2093E
PKIA8260E
PKIA8343E

LAN-172
[CAN]
CAN SYSTEM (TYPE 5)
Revision: 2004 November 2004 FX35/FX45
Work FlowAKS00C1Q
1. When there are no indications of “BCM”, “METER A/C AMP”, “AUTO DRIVE POS.” or “IPDM E/R” on
“SELECT SYSTEM” display of CONSULT-II, print the “SELECT SYSTEM”.
2. Print all the data of “SELF-DIAG RESULTS” for “ENGINE”, “A/T”, “ALL MODE AWD/4WD”, “BCM”,
“METER A/C AMP”, “ABS”, “AUTO DRIVE POS.”, and “IPDM E/R” displayed on CONSULT-II.
3. Print all the data of “CAN DIAG SUPPORT MNTR” for “ENGINE”, “A/T”, “ALL MODE AWD/4WD”, “BCM”,
“METER A/C AMP”, “ABS”, “AUTO DRIVE POS.”, and “IPDM E/R” displayed on CONSULT-II.
4. Attach the printed sheet of “SELECT SYSTEM”, “SELF-DIAG RESULTS” and “CAN DIAG SUPPORT
MNTR” onto the check sheet. Refer to LAN-174, "
CHECK SHEET" .
5. Based on the indications of “SELECT SYSTEM” and the results of “CAN DIAG SUPPORT MNTR”, put
marks “v” onto the items with “No indication”, “NG”, or “UNKWN” in the check sheet table. Refer to LAN-
174, "CHECK SHEET" .
NOTE:

If “NG” is displayed on “INITIAL DIAG (Initial diagnosis)” as “CAN DIAG SUPPORT MNTR” for the diag-
nosed control unit, replace the control unit.

The “CAN DIAG SUPPORT MNTR” items, which are not in check sheet table, are not related to diag-
nostic procedure on service manual.
So it is not necessary to check the status of “CAN DIAG SUPPORT MNTR” items which are not indi-
cated in check sheet table.
6. Check CAN communication line of the integrated display system. Refer to AV- 8 5 , "
CAN Communication
Line Inspection" .
7. Attach the CAN DIAG MONITOR check sheet onto the check sheet. Refer to LAN-174, "
CHECK SHEET"
.
PKIA2093E
PKIA8260E
PKIA8343E