clutch INFINITI FX35 2004 Service Manual

ATC-86
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
1. CHECK INTAKE SENSOR CIRCUIT
Check ambient sensor and intake sensor. Refer to AT C - 5 4 , "
FUNCTION CONFIRMATION PROCEDURE" ,
see No. 9 and 11.
OK or NG
OK >> GO TO 2.
NG >>

Malfunctioning ambient sensor: Refer to ATC-104, "Ambient Sensor Circuit" .

Malfunctioning intake sensor: Refer to AT C - 11 3 , "Intake Sensor Circuit" .
2. PERFORM AUTO ACTIVE TEST
Refer to PG-24, "
Auto Active Test" .
Does the magnet clutch operate?
YES >>
WITH CONSULT-II
GO TO 5.

WITHOUT CONSULT-II
GO TO 6.
NO >> Check 10A fuse (No. 79, located in IPDM E/R), and GO TO 3.
3. CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor (magnet
clutch) connector.
3. Check continuity between IPDM E/R harness connector E8 ter-
minal 33 (L) and compressor harness connector F2 terminal 1
(L).
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> Replace IPDM E/R.
NG >> Replace magnet clutch. Refer to ATC-143, "
Removal
and Installation of Compressor Clutch" .
33 – 1 : Continuity should exist.
RJIA2004E
RJIA2005E

ATC-92
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*1ATC-54, "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 4 to 6.*2ATC-73, "
Air Mix Door Motor Circuit".*3ATC-95, "Test Reading".
*4ATC-59, "
AUXILIARY MECHA-
NISM: TEMPERATURE SETTING
TRIMMER".*5ATC-54, "
FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13.*6ATC-66, "
LAN System Circuit".
*7ATC-79, "
Blower Motor Circuit".*8ATC-84, "Magnet Clutch Circuit".*9ATC-93, "PERFORMANCE TEST
DIAGNOSIS".
*10ATC-61, "
Operational Check".*11AT C - 5 , "CONTAMINATED REFRIG-
ERANT".*12EM-15, "
Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
*13EC-472, "
SYSTEM DESCRIPTION"
(VQ35DE) or EC-1142, "
SYSTEM
DESCRIPTION" (VK45DE).

ATC-94
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*1ATC-143, "Removal and Installation
of Compressor Clutch".*2ATC-79, "
Blower Motor Circuit".*3EM-15, "Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
RJIA1595E

ATC-102
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Self-diagnosisAJS00152
SYMPTOM: Self-diagnosis cannot be performed.
INSPECTION FLOW
*1 Compressor Clutch, ATC-143,
"REMOVAL" .*2 Compressor Clutch, ATC-145, "INSTALLATION" .*3AT C - 2 7 , "
Maintenance of Lubricant
Quantity in Compressor".
*4ATC-61, "
Operational Check".*5EM-15, "Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
*1ATC-63, "
Power Supply and Ground
Circuit for Auto Amp.".*2ATC-104, "
Ambient Sensor Circuit".*3ATC-107, "In-vehicle Sensor Circuit".
*4ATC-110, "
Sunload Sensor Circuit".*5ATC-113, "Intake Sensor Circuit".*6AT C - 7 5 , "Air Mix Door Motor PBR
Circuit".
*7ATC-61, "
Operational Check".*8ATC-42, "SYMPTOM TABLE".
RJIA2014E

REFRIGERANT LINES
ATC-141
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AT C
Revision: 2004 November 2004 FX35/FX45
VQ35DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove the air cleaner and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35DE) or EM-
172, "AIR CLEANER AND AIR DUCT" (VK45DE).
3. Remove front engine undercover, using power tools.
4. Remove cooling fan shroud (lower). Refer to CO-39, "
RADIATOR" (VK45DE).
5. Remove mounting nuts from low-pressure flexible hose and
high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove high-pressure flexible hose. Refer to ATC-148,
"Removal and Installation of High-pressure Flexible Hose"
(VK45DE).
7. Disconnect compressor (magnet clutch and ECV) connectors.
8. Remove the A/C compressor belt. Refer to EM-15, "
DRIVE BELTS" (VQ35DE) or EM-169, "DRIVE
BELTS" (VK45DE).
9. Remove mounting bolt from radiator hose bracket (VK45DE).
RJIA2245E
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RJIA2059E

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Revision: 2004 November 2004 FX35/FX45
Removal and Installation of Compressor ClutchAJS001C8
REMOVAL
Overhaul
1. When removing center bolt, hold clutch disc with wrench.
2. Remove the clutch disc using the clutch disc puller.
3. Remove the snap ring using external snap ring pliers.
RHA136EB
RHA399F
RHA124F
RHA138E

ATC-144
REFRIGERANT LINES
Revision: 2004 November 2004 FX35/FX45
4. Position the center pulley puller on the end of the drive shaft,
and remove the pulley assembly using any commercially avail-
able pulley puller.
To prevent the pulley groove from being deformed, the puller
claws should be positioned into the edge of the pulley assembly.
5. Remove the field coil harness clip using a pair of pliers.
6. Remove the snap ring using external snap ring pliers.
Inspection
Clutch disc
If the contact surface shows signs of damage due to excessive heat,
replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. If the contact surface
of pulley sows signs of excessive grooving, replace clutch disc and
pulley. The contact surfaces of the pulley assembly should be
cleaned with a suitable solvent before reinstallation.
Coil
Check coil for loose connection or cracked insulation.
RHA139E
RHA125F
RHA145E
RHA126F

REFRIGERANT LINES
ATC-145
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Revision: 2004 November 2004 FX35/FX45
INSTALLATION
1. Install the field coil.
Be sure to align the coil′s pin with the hole in the compressor′s
front head.
2. Install the field coil harness clip using a screwdriver.
3. Install the pulley assembly using the installer and a hand press,
and then install the snap ring using snap ring pliers.
4. Install the clutch disc on the drive shaft, together with the original
shim(s). Press the clutch disc down by hand.
5. Using the holder to prevent clutch disc rotation, tighten the bolt
to 14 N·m (1.4 kg-m, 10 ft-lb) torque.
After tightening the bolt, make sure the pulley rotates smoothly.
RHA142E
RHA143EA
RHA127F
RHA086E

ATC-146
REFRIGERANT LINES
Revision: 2004 November 2004 FX35/FX45
6. Check clearance around the entire periphery of clutch disc.
If the specified clearance is not obtained, replace adjusting
spacer and readjust.
Break-in Operation
When replacing compressor clutch assembly, always carry out the break-in operation. This is done by engag-
ing and disengaging the clutch about thirty times. Break-in operation raises the level of transmitted torque.Disc to pulley clear-
ance: 0.25 - 0.6 mm (0.010 - 0.024 in)
RJIA0965E

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
BL-9
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Revision: 2004 November 2004 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to BL-10, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15
× 25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50 × 50 mm (1.97 × 1.97 in)