clutch INFINITI FX35 2004 Service Manual

DISASSEMBLY
AT-291
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Revision: 2004 November 2004 FX35/FX45
23. Remove high and low reverse clutch assembly from direct clutch
assembly.
CAUTION:
Make sure that needle bearing is installed to the high and
low reverse clutch assembly edge surface.
24. Remove direct clutch assembly from reverse brake.
25. Remove needle bearing from drum support.
26. Remove snap ring from A/T assembly harness connector.
27. Push A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
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AT-292
DISASSEMBLY
Revision: 2004 November 2004 FX35/FX45
28. Remove oil pan and oil pan gasket.
29. Check foreign materials in oil pan to help determine causes of
malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.

If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
30. Remove magnets from oil pan.
31. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
32. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
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AT-306
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Sun Gear, 3rd One-Way ClutchACS007H8
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun
gear.
2. Remove 3rd one-way clutch from front sun gear.
INSPECTION
3rd One-way Clutch

Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring

Check for deformation, fatigue or damage.
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
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REPAIR FOR COMPONENT PARTS
AT-307
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Revision: 2004 November 2004 FX35/FX45
CAUTION:
If necessary, replace the snap ring.
Front Sun Gear

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun
gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in illustration, check installation direction of
3rd one-way clutch.
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AT-308
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
Front Carrier, Input Clutch, Rear Internal GearACS007H9
COMPONENTS
VQ35DE models
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1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear

REPAIR FOR COMPONENT PARTS
AT-309
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Revision: 2004 November 2004 FX35/FX45
VK45DE models
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1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Retaining plate 9. Driven plate
10. Input clutch drum 11. Drive plate 12. Rear internal gear

AT-310
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove snap ring from front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
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REPAIR FOR COMPONENT PARTS
AT-311
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Revision: 2004 November 2004 FX35/FX45
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input
clutch drum.
d. Remove drive plates, driven plates and retaining plate from input
clutch drum.
INSPECTION
Front Carrier Snap Ring

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum

Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates

Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plates and Driven Plates

Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear

Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear assembly.
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AT-312
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch
drum.
c. Install needle bearing in input clutch assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:

Do not reuse O-ring and seal rings.

Apply ATF to O-ring.

Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
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REPAIR FOR COMPONENT PARTS
AT-313
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Revision: 2004 November 2004 FX35/FX45
b. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
c. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
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