check engine INFINITI FX35 2004 Service Manual

WATER PUMP
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[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belt.

Water pump can not be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove following parts:

Engine front undercover

Air duct (inlet); Refer to EM-172, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt; Refer to EM-169, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.

Engine coolant will leak from the cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
INSPECTION AFTER REMOVAL

Visually check that there is no significant dirt or rusting on water
pump body and vane.

Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.

If anything is found, replace water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E
PBIC1539E

CO-50
[VK45DE]
WATER PUMP
Revision: 2004 November 2004 FX35/FX45
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant.

THERMOSTAT AND WATER CONTROL VALVE
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[VK45DE]
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Revision: 2004 November 2004 FX35/FX45

Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)

Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .

Start and warm up engine. Visually make sure that there is no leaks of engine coolant.
PBIC0158E

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
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Revision: 2004 November 2004 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
WATER TEMPERATURE GAUGE ........................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
Component Parts and Harness Connector Location ..... 6
Combination Meter ................................................... 7
CHECK .................................................................. 7
Circuit Diagram ........................................................ 8
Wiring Diagram — METER — .................................. 9
Terminals and Reference Value for Combination
Meter ....................................................................... 11
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 12
SELF-DIAGNOSIS FUNCTION .......................... 12
HOW TO ALTERNATE DIAGNOSIS MODE ....... 12
CONSULT-II Function ............................................ 13
How to Proceed With Trouble Diagnosis ................ 13
Diagnosis Flow ....................................................... 13
Power Supply and Ground Circuit Inspection ........ 15
Symptom Chart 1 ................................................... 16
Symptom Chart 2 ................................................... 16
Vehicle Speed Signal Inspection ............................ 17
Engine Speed Signal Inspection ............................ 18
Water Temperature Signal Inspection .................... 19
Fuel Level Sensor Signal Inspection 1 ................... 20
FUEL GAUGE ..................................................... 20
Fuel Level Sensor Signal Inspection 2 ................... 21LOW-FUEL WARNING LAMP ............................. 21
CAN Communication System Inspection ................ 22
Communication Line Inspection ............................. 22
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................... 24
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies ....................................................... 24
Fuel Gauge Does Not Move to FULL position ........ 25
Electrical Components Inspection .......................... 25
CHECK FUEL LEVEL SENSOR UNIT ................ 25
Removal and Installation ........................................ 26
COMBINATION METER ASSEMBLY .................. 26
Disassembly and Assembly for Combination Meter ... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch .......................................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
INPUT/OUTPUT SIGNALS ................................. 28
FAIL-SAFE .......................................................... 29
CAN Communication System Description .............. 29
CAN Communication Unit ....................................... 29
Schematic ............................................................... 30
CONSULT-II Function ............................................. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAGNOSTIC RESULTS ........................... 32
DATA MONITOR ................................................. 32
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
COMPASS ................................................................. 35
System Description ................................................. 35
DIRECTION DISPLAY ......................................... 35
Wiring Diagram – COMPAS – ................................ 37
Removal and Installation of Compass .................... 38
WARNING LAMPS .................................................... 39

COMBINATION METERS
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Revision: 2004 November 2004 FX35/FX45
3. Turn ignition switch ON while pressing trip transfer switch and
trip reset switch at the same time.
4. After ignition switch is turned ON, release trip transfer switch
and trip reset switch. (With 7 seconds after the ignition switch is
turned ON.)
5. All the segments on the odo/trip meter, A/T indicator and ICC
system display illuminates, and simultaneously the low-fuel
warning lamp indicator illuminates. At this time, the unified meter
control unit is turned to diagnosis mode.
NOTE:
If any of the segments is not displayed, replace combination
meter.
6. Push the odo/trip meter switch. Each meter/gauge should indi-
cate as shown in the figure while pushing odo/trip meter switch.
(At this time, the low-fuel warning lamp goes off.)
CONSULT-II FunctionAKS005MP
Refer to DI-31, "CONSULT-II Function" in “UNIFIED METER AND A/C AMP”.
How to Proceed With Trouble DiagnosisAKS005MQ
1. Confirm the symptom or customer complaint.
2. Perform diagnosis according to diagnosis flow. Refer to DI-13, "
Diagnosis Flow" .
3. According to the symptom chart, repair or replace the cause of the symptom.
4. Does the meter operate normally? If so, go to 5. If not, go to 2.
5. INSPECTION END
Diagnosis FlowAKS005MR
1. CHECK SELF-DIAGNOSTIC RESULTS OF UNIFIED METER AND A/C AMP.
1. Start engine.
2. Select “METER A/C AMP” on CONSULT-II, and perform self-diagnosis of unified meter and A/C amp.
Refer to DI-31, "
CONSULT-II Function" .
3. After erasing the self-diagnostic results, perform self-diagnosis again.
Self-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>> Go to DI-16, "
Symptom Chart 2" .
SKIA4817E
SKIA6170E
SKIA4831E

DI-14
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
2. CHECK WARNING LAMP ILLUMINATION
Turn ignition switch ON. (Engine stopped)
Do warning lamps (such as malfunction indicator lamp and oil pressure warning lamp) illuminate?
YES >> GO TO 3.
NO >> Check ignition power supply system of combination meter. Refer to DI-15, "
Power Supply and
Ground Circuit Inspection" .
3. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-12, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 4.
NO >> Check battery power supply of combination meter and ground system. Refer to DI-15, "
Power
Supply and Ground Circuit Inspection" .
4. CHECK ODO/TRIP METER OPERATION
Check odo/trip meter segment, A/T indicator or ICC system display segment.
Do all segments illuminate?
YES >> GO TO 5.
NO >> Replace combination meter.
5. CHECK LOW-FUEL WARNING LAMP ILLUMINATION CONFIRMATION
During low-fuel warning lamp check, confirm illumination of low-fuel warning lamp.
OK or NG
OK >> GO TO 6.
NG >> Replace combination meter.
6. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-16, "Symptom Chart 1" .
NG >> Replace combination meter.
SKIA6170E
Condition of odo/trip meter switch Low-fuel warning lamp
Pushed Does not illuminate.
Released Illuminates.
SKIA4831E

DI-16
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between combination meter harness connector
terminals and ground.
3. Check continuity between unified meter and A/C amp. harness
connector terminals and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
Symptom Chart 1 AKS005MT
Symptom Chart 2AKS005MU
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M205 (B)
Ground Yes 6 (B)
15 (B)
SKIA4833E
Terminals
Continuity (+)
(–)
ConnectorTerminal
(Wire color)
M5629 (B)
Ground Yes
30 (B)
SKIA5202E
Trouble phenomenon Possible cause
Indication is irregular for the speedometer and odo/trip meter. Refer to DI-17, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunction. Refer to DI-18, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunction. Refer to DI-19, "
Water Temperature Signal Inspection" .
Fuel gauge indication is malfunction. Refer to DI-20, "
Fuel Level Sensor Signal Inspection 1" .
Low-fuel warning lamp indication is irregular. Refer to DI-21, "
Fuel Level Sensor Signal Inspection 2" .
Indications are irregular for more than one gauge. Replace combination meter.
A/T position indicator is malfunction. Refer to DI-53, "
A/T Indicator Is Malfunction" .
Illumination control does not operate.Refer to DI-24, "
Odo/Trip Meter and Illumination Control Switch
Inspection" .
Displayed item [Code] Inspection contents Possible cause
CAN COMM CIRC [U1000] Inspect the CAN communication.Refer to DI-22, "
CAN Communication System Inspection" .
CAUTION:
Even when there is no malfunction on CAN communica-
tion system, malfunction may be misinterpreted when bat-
tery has low voltage (when maintaining 7-8V for about 2
seconds) or 10A fuse [No. 19, located in the fuse block (J/
B)] is disconnected.

COMBINATION METERS
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Vehicle Speed Signal InspectionAKS005MV
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Preform the ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-25, "
CONSULT-II Func-
tions" .
OK or NG
OK >> GO TO 2.
NG >> Check the applicable parts.
2. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start engine and drive vehicle at approximately 40 km/h (25 MPH).
2. Check voltage signal between combination meter harness con-
nector M20 terminal 1 (R/G) and ground with simple oscillo-
scope of CONSULT-II.
OK or NG
OK >> Replace combination meter.
NG >> GO TO 3.
3. CHECK VOLTAGE OF COMBINATION METER
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector and display control unit connector (with navigation sys-
tem) or display unit connector (without navigation system).
3. Turn ignition switch ON.
4. Check voltage between combination meter harness connector
M20 terminal 1 (R/G) and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace combination meter.
METER COMM CIRC [B2202]Inspect the communication line
between combination meter and
unified meter and A/C amp.Refer to DI-22, "Communication Line Inspection" .
VEHICLE SPEED CIRC [B2205]Inspect the vehicle speed input
signal.Perform the ABS actuator and electric unit (control unit) self-
diagnosis. Refer to BRC-25, "
CONSULT-II Functions" .
CAUTION:
Even when there is no malfunction on speed signal sys-
tem, malfunction may be misinterpreted when battery has
low voltage (when maintaining 7-8V for about 2 seconds). Displayed item [Code] Inspection contents Possible cause
1 (R/G) - Ground:
SKIA4889EPKIA1935E
Approx. 12V
SKIA6730E

DI-18
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
4. CHECK CONTINUITY BETWEEN COMBINATION METER AND UNIFIED METER AND A/C AMP.
1. Disconnect combination meter connector.
2. Check continuity between combination meter harness connector
M20 terminal 1 (R/G) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
3. Check continuity between combination meter harness connector
M20 terminal 1 (R/G) and ground.
OK or NG
OK >> Replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C
Amp." .
NG >> Repair harness or connector.
Engine Speed Signal Inspection AKS005MW
1. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start an engine and select “METER A/C AMP” on CONSULT-II.
2. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with tachometer pointer of combina-
tion meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “ENG SPEED” on “DATA MONITOR”, print out the CON-
SULT-II screen when the engine is idling.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” of the idling speed with that of the
“ENG SPEED”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-109, "CON-
SULT-II Function" (for VQ35DE) or EC-759, "CON-
SULT-II Function" (for VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C Amp." . Continuity should exist.
Continuity should not exist.
SKIA4890E
PKIA2090E
SKIA4367E

COMBINATION METERS
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Water Temperature Signal InspectionAKS005MX
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Start engine and select “METER A/C AMP” on CONSULT-II.
2. Using “W TEMP METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with water temperature gauge
pointer of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “COOLAN TEMP/S” on “DATA MONITOR”, print out the
CONSULT-II screen.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “W TEMP METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with that of the “COOLAN TEMP/S”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-109, "CON-
SULT-II Function" (for VQ35DE) or EC-759, "CON-
SULT-II Function" (for VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C
Amp." .
Water temperature gauge pointer Reference value of data monitor °C (°F)
Hot Approx. 130 (266)
Middle Approx. 70 - 105 (158 - 221)
Cold Approx. 50 (122)
PKIA2091E
SKIA4368E