stop start INFINITI FX35 2004 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2004, Model line: FX35, Model: INFINITI FX35 2004Pages: 4449, PDF Size: 99.66 MB
Page 3806 of 4449
ENGINE MAINTENANCE (VQ35DE ENGINE)
MA-19
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Start engine, and check there is no leak of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check engine oil level and add engine oil. Refer to MA-17, "
Changing Engine Oil" .
Changing Spark Plugs (Platinum-Tipped Type)ALS000GN
REMOVAL
1. Remove engine cover with power tool. Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
2. Remove ignition coil. Refer to EM-42, "
IGNITION COIL" .
3. Remove spark plug with spark plug wrench (commercial service
tool).
SBIA0455E
SMA010
Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
SEM294A
Page 3817 of 4449
MA-30
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Changing A/T FluidALS000GC
1. Warm up ATF.
2. Stop engine.
3. Remove the tightening bolt for ATF level gauge.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained fluid.
To replace the ATF, pour in new fluid at the charging pipe with the engine idling and at the same time
drain the old fluid from the radiator cooler hose return side.
When the color of the fluid coming out is about the same as the color of the new fluid, the replacement
is complete. The amount of new transmission fluid to use should be 30 to 50% increase of the stipu-
lated amount.
CAUTION:
Use only Genuine NISSAN Matic J ATF. Do not mix with other fluid.
Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterio-
ration in driveability and automatic transmission durability, and may damage the automatic
transmission, which is not covered by the warranty.
When filling ATF, take care not to splash heat generating parts such as exhaust with ATF.
Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check fluid level and condition. Refer to MA-28, "
Checking A/T Fluid" . If fluid is still dirty, repeat step 2.
through 5.
7. Install the removed ATF level gauge in the fluid charging pipe.
Checking Transfer FluidALS000GD
Check for oil leakage and oil level.
CAUTION:
Never start engine while checking oil level.ATF: Genuine NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA2028E
Page 3857 of 4449
PG-22
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2004 November 2004 FX35/FX45
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT MONITOR ITEM ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR”
screen.
3. Touch “START”.
4. Touch the required monitoring item on “SELECTION FROM MENU”. In “ALL SIGNALS”, all items are
monitored. In “MAIN SIGNALS”, predetermined items are monitored.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the
display may not be correct.
The vehicle without the Intelligent Key system displays only ON without change.
The cornering lamp items are displayed, but they cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item nameCONSULT-II screen
displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELEC-
TION
FROM
MENU
Motor fan request MOTOR FAN REQ 1/2/3/4×××Signal status input from ECM
Compressor request AC COMP REQ ON/OFF×××Signal status input from ECM
Tail & clear request TAIL&CLR REQ ON/OFF×××Signal status input from BCM
H/L LO request HL LO REQ ON/OFF×××Signal status input from BCM
H/L HI request HL HI REQ ON/OFF×××Signal status input from BCM
FR fog request FR FOG REQ ON/OFF×××Signal status input from BCM
FR wiper request FR WIP REQ STOP/1LO/LO/HI×××Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P×××Output status of IPDM E/R
Wiper protection WIP PROT OFF/LS/HS/Block×××Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF××
Status of input signal
NOTE
Ignition relay status IGN RLY ON/OFF×××Ignition relay status monitored
with IPDM E/R
Rear window defog-
ger requestRR DEF REQ ON/OFF×××Signal status input from BCM
Oil pressure switch OIL P SW OPEN/CLOSE××Signal status input in IPDM E/R
Hood switch HOOD SW ON/OFF××Input signal status
Theft warning horn
requestTHFT HRN REQ ON/OFF××Signal status input from BCM
Horn chirp HORN CHIRP ON/OFF××Output status of IPDM E/R
Cornering lamp
request
NOTECRNRNG LMP REQ OFF/LEFT/RIGHT××Signal status input from BCM
Page 3858 of 4449
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-23
C
D
E
F
G
H
I
J
L
MA
B
PG
Revision: 2004 November 2004 FX35/FX45
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
NOTE:
The cornering lamp items are displayed, but they cannot be tested.Test item CONSULT-II screen display Description
Tail lamp output TAIL LAMP With a certain ON-OFF operation, the tail lamp relay can be operated.
Rear window defogger output REAR DEFOGGERWith a certain ON-OFF operation, the rear window defogger relay can
be operated.
Front wiper (HI, LO) output FRONT WIPERWith a certain operation (OFF, HI ON, LO ON), the front wiper relay (Lo,
Hi) can be operated.
Cooling fan output MOTOR FAN With a certain operation (1,2,3,4), the cooling fan can be operated.
Lamp (HI, LO,FOG) output LAMPSWith a certain operation (OFF, HI ON, LO ON, FOG ON), the lamp relay
(Lo, Hi, Fog) can be operated.
Cornering lamp output
CORNERING LAMP
NOTE—
Horn output HORN With a certain ON-OFF operation, the horn relay can be operated.
Page 3904 of 4449
HARNESS
PG-69
C
D
E
F
G
H
I
J
L
MA
B
PG
Revision: 2004 November 2004 FX35/FX45
PHASE EC Camshaft Position Sensor (PHASE)
PHSB1 EC Camshaft Position Sensor (PHASE) (Bank1)
PHSB2 EC Camshaft Position Sensor (PHASE) (Bank2)
PNP/SW AT Park / Neutral Position Switch
PNP/SW EC Park / Neutral Position Switch
POS EC Crankshaft Position Sensor (CKPS) (POS)
POWER AT Transmission Control Module Power Supply
POWER PG Power Supply Routing
PRE/SE EC Evap Control System Pressure Sensor
PS/SEN EC Power Steering Pressure Sensor
R/VIEW DI Rear View Camera Control System
ROOM/L LT Interior Room Lamp
RP/SEN EC Refrigerant Pressure Sensor
SEAT SE Power Seat
SEN/PW EC Sensor Power Supply
SHIFT AT A/T Shift Lock System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
START SC Starting System
STOP/L LT Stop Lamp
STSIG AT Start Signal Circuit
T/WARN WT Low Tire Pressure Warning System
TAIL/L LT Parking, License and Tail Lamps
TPS1 EC Throttle Position Sensor (Sensor 1)
TPS2 EC Throttle Position Sensor (Sensor 2)
TPS3 EC Throttle Position Sensor
TRNSCV BL Homelink Universal Transceiver
TURN LT Turn Signal and Hazard Warning Lamp
VDC BRC Vehicle Dynamics Control System
VEHSEC BL Vehicle Security System
VENT/V EC Evap Canister Vent Control Valve
VIAS/V EC VIAS Control Solenoid Valve
VSSA/T AT Vehicle Speed Sensor A/T (Revolution Sensor)
WARN DI Warning Lamps
WINDOW GW Power Window
WIP/R WW Rear Wiper and Washer
WIPER WW Front Wiper and Washer Code Section Wiring Diagram Name
Page 4003 of 4449
RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2004 November 2004 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingAIS0059J
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas).Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
Page 4095 of 4449
SC-6
BATTERY
Revision: 2004 November 2004 FX35/FX45
CHARGING THE BATTERY
CAUTION:
Do not “quick charge” a fully discharged battery.
Keep the battery away from open flame while it is being charged.
When connecting the charger, connect the leads first, then turn on the charger. Do not turn on the
charger first, as this may cause a spark.
If battery electrolyte temperature rises above 55°C (131°F), stop charging. Always charge battery
at a temperature below 55°C (131°F).
Charging Rates
Do not charge at more than 50 ampere rate.
NOTE:
The ammeter reading on your battery charger will automatically decrease as the battery charges. This indi-
cates that the voltage of the battery is increasing normally as the state of charge improves. The charging amps
indicated above refer to initial charge rate.
If, after charging, the specific gravity of any two cells varies more than 0.050, the battery should be
replaced.
Trouble Diagnosis with Battery/Starting/Charging System TesterAKS0079A
CAUTION:
When working with batteries, always wear appropriate eye protection.
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter and alternator test segments must be
done as a set from start to finish.
If battery surface charge is detected while testing, the tester will prompt you to turn on the headlamps to
remove the surface charge.
If necessary, the tester will prompt you to determine if the battery temperature is above or below 0°C
(32°F). Choose the appropriate selection by pressing the up or down arrow button, then press “ENTER” to
make the selection.
16 (60)−0.008
10 (50)−0.012
4 (40)−0.016
−1 (30)−0.020
−7 (20)−0.024
−12 (10)−0.028
−18 (0)−0.032
Corrected specific gravity Approximate charge condition
1.260 - 1.280 Fully charged
1.230 - 1.250 3/4 charged
1.200 - 1.220 1/2 charged
1.170 - 1.190 1/4 charged
1.140 - 1.160 Almost discharged
1.110 - 1.130 Completely discharged Battery electrolyte temperature °C (°F) Add to specific gravity reading
Amp Time
50 1 hour
25 2 hours
10 5 hours
5 10 hours
Page 4109 of 4449
SC-20
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
Disassembly and Assembly AKS0079R
1. Nut 2. Magnetic switch assembly 3. Adjusting plate
4. Packing 5. Plate 6. Shift lever
7. Front bracket assembly 8. Yoke assembly 9. Armature assembly
10. Washer 11. Rear bearing 12. Brush holder assembly
13. Rear bracket assembly 14. Through-bolt 15. Cover
16. Packing 17. Ball 18. Shaft gear assembly
19. Clutch gear assembly 20. Pinion stopper 21. Stopper clip
PKIA3126E
Page 4128 of 4449
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-39
C
D
E
F
G
H
I
J
L
MA
B
SC
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryAKS0079N
StarterAKS0079O
AlternatorAKS0079P
Type80D23L
Capacity V - AH 12 - 52
Cold cranking current (For reference value)
A582
Applied model VK45DE VQ35DE (2WD) VQ35DE (AWD)
Ty p eM2T85075 S114 - 880 S114 - 881
MITSUBISHI
makeHITACHI make
Reduction gear type
System voltage V 12
No-loadTerminal voltage V 11
Current A Less than 145 Less than 90
Revolution rpm More than 3,300 More than 2,880
Minimum diameter of commutator mm (in) 31.4 (1.236) 28.0 (1.102)
Minimum length of brush mm (in) 11.0 (0.433) 10.5 (0.413)
Brush spring tension N (kg, lb)26.7 - 36.1
(2.72 - 3.68,
6.80 - 8.12)16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft mm (in) Less than 0.2 (0.008)
Clearance between pinion front edge and pinion stopper mm (in)0.5 - 2.0
(0.020 - 0.079)0.3 - 2.5 (0.012 - 0.098)
Applied model VK45DE VQ35DE
Ty p eLR1110 - 716 A3TG0191
HITACHI make MITSUBISHI make
Nominal rating V - A 12 - 110
Ground polarityNegative
Minimum revolution under no-load (When 13.5V is applied)
rpmLess than 1,100 Less than 1,000
Hot output current (When 13.5V is applied) A/
rpmMore than 70/1,800
More than 91/2,500
More than 110/5,000More than 37/1,300
More than 92/2,500
More than 103/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.00 (0.236) More than 5.00 (0.197)
Brush spring pressure N (g, oz)1.00 - 3.43
(102 - 350, 3.60 - 12.34)4.9 - 6.1
(499 - 622, 17.62 - 21.94)
Slip ring minimum outer diameter mm (in) More than 26.0 (1.024) More than 22.1 (0.870)
Rotor (Field coil) resistance Ω2.31 1.7 - 2.1
Page 4136 of 4449
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
SE-7
C
D
E
F
G
H
J
K
L
MA
B
SE
Revision: 2004 November 2004 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur.Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (Teflon) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingAIS002WY
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.