Body INFINITI FX35 2004 Service Manual

CHASSIS AND BODY MAINTENANCE
MA-33
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45

Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 = 35 g (1.23 oz)
37.5 = 40 g (1.41 oz)
a. Install balance weight in the position shown in the figure at right.
b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the
figure so that the balance weight center is aligned with the wheel
balancer indication position (angle).
CAUTION:

Always use genuine Nissan adhesion balance weights.

Balance weights are unreusable; always replace with new
ones.

Do not install more than three sheets of balance weight.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other (as shown in
the figure).
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start wheel balancer again.
4. Install drive-in balance weight on inner side of road wheel in the
wheel balancer indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start wheel balancer. Make sure that inner and outer residual
unbalance values are 7.5 g (0.26 oz) each or below.

If either residual unbalance value exceeds 7.5 g (0.26 oz), repeat installation procedures.
Wheel balance (Maximum allowable unbalance):
SMA054D
SEIA0166E
Maximum allowable
unbalanceDynamic (At rim flange) Less than 7.5 g (0.26 oz) (one side)
Static (At rim flange) Less than 20 g (0.70 oz)
SMA056D

MA-34
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Tire RotationALS000HB

After rotation the tires, adjust the tire pressure.

Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:

Do not include the T-type spare tire when rotating the tires.

When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Checking Brake Fluid Level and LeaksALS000FQ

If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesALS000FR

Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidALS000FS
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .

Refill with recommended Genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C

CHASSIS AND BODY MAINTENANCE
MA-35
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45
Checking Disc BrakeALS000FT
ROTOR
Check condition, wear, and damage.
CALIPER

Check for leakage.
PA D

Check for wear or damage.
Checking Steering Gear and LinkageALS000FU
STEERING GEAR

Check gear housing and boots for looseness, damage and
grease leakage.

Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Front Rear
Brake model CLZ31VC AD14VE
Standard thickness 28.0 mm (1.102 in) 16.0 mm (0.630 in)
Maximum runout 0.04 mm (0.0016 in) 0.05mm (0.0020 in)
Minimum thickness (Wear limit) 26.0 mm (1.024 in) 14.0 mm (0.551 in)
SMA922A
Brake model CLZ31VC AD14VE
Standard thickness 9.5 mm (0.374 in) 8.5 mm (0.335 in)
Minimum thickness (Wear limit) 2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E

MA-36
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Checking Power Steering Fluid and LinesALS000FV
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:

Do not overfill.

Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"


Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.

Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsALS000FW
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.

Shake each wheel to check for excessive play.

Check wheel bearings for smooth operation.

Check axle and suspension nuts and bolts for looseness.

Check strut (shock absorber) for oil leakage or other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B

CHASSIS AND BODY MAINTENANCE
MA-37
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45
Drive ShaftALS000FX
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
Lubricating Locks, Hinges and Hood LatchALS000FY
SFA108A
PIIA7009E

MA-38
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Checking Seat Belt, Buckles, Retractors, Anchors and AdjustersALS000FZ
PIIA4251E

PARKING BRAKE CONTROL
PB-3
C
D
E
G
H
I
J
K
L
MA
B
PB
Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE CONTROLPFP:36010
ComponentsAFS001TK
Removal and InstallationAFS001TL
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-12, "(A) Front Kicking Plate (LH/RH)" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove propeller shaft. Refer to PR-7, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-26, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-5, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E

PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION PG
A
B
PG
Revision: 2004 November 2004 FX35/FX45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram - POWER - ..................................... 4
BATTERY POWER SUPPLY - IGNITION SW. IN
ANY POSITION ..................................................... 4
ACCESSORY POWER SUPPLY - IGNITION SW.
IN “ACC” OR “ON” .............................................. 10
IGNITION POWER SUPPLY - IGNITION SW. IN
“ON” AND/OR “START” ....................................... 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II ........................................................... 20
CONSULT-II INSPECTION PROCEDURE ......... 20
SELF-DIAG RESULTS ........................................ 21
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 24
DESCRIPTION .................................................... 24
OPERATION PROCEDURE ............................... 24
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic .............................................................. 26
IPDM E/R Terminal Arrangement ........................... 27
IPDM E/R Power/Ground Circuit Inspection .......... 28
Inspection With CONSULT-II (Self-Diagnosis) ....... 29
Removal and Installation of IPDM E/R ................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30GROUND ................................................................... 31
Ground Distribution ................................................. 31
MAIN HARNESS ................................................. 31
ENGINE ROOM HARNESS ................................ 34
ENGINE HARNESS/VK ENGINE MODELS ........ 37
ENGINE HARNESS/VQ ENGINE MODELS ....... 38
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 39
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 40
BODY HARNESS ................................................ 41
BODY NO.2 HARNESS ...................................... 44
ROOM LAMP HARNESS .................................... 45
HARNESS ................................................................. 46
Harness Layout ...................................................... 46
HOW TO READ HARNESS LAYOUT ................. 46
OUTLINE ............................................................. 47
MAIN HARNESS ................................................. 48
ENGINE ROOM HARNESS ................................ 51
ENGINE HARNESS/VK ENGINE MODELS ........ 54
ENGINE HARNESS/VQ ENGINE MODELS ....... 55
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 56
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 58
BODY HARNESS ................................................ 60
BODY NO.2 HARNESS ...................................... 62
ROOM LAMP HARNESS .................................... 63
FRONT DOOR HARNESS .................................. 64
REAR DOOR HARNESS .................................... 65
BACK DOOR HARNESS .................................... 66
Wiring Diagram Codes (Cell Codes) ...................... 67
ELECTRICAL UNITS LOCATION ............................ 70
Electrical Units Location ......................................... 70
ENGINE COMPARTMENT .................................. 70
PASSENGER COMPARTMENT ......................... 71
LUGGAGE COMPARTMENT .............................. 73
HARNESS CONNECTOR ......................................... 74
Description .............................................................. 74
HERNESS CONNECTOR (TAB-LOCKING

GROUND
PG-41
C
D
E
F
G
H
I
J
L
MA
B
PG
Revision: 2004 November 2004 FX35/FX45
BODY HARNESS
CKIH0251E

PG-44
GROUND
Revision: 2004 November 2004 FX35/FX45
BODY NO.2 HARNESS
CKIH0253E