Steering INFINITI FX35 2004 Service Manual

SE-74
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Telescopic Switch Circuit CheckAIS002YD
1. CHECK FUNCTION
With CONSULT-II
With "TELESCO SW-FR, TELESCO SWRR"RR" on the DATA MON-
ITOR, operate the ADP steering switch to check ON/OFF operation.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between automatic drive positioner control unit
connector and ground.
OK or NG
OK >> Telescopic switch circuit is OK.
NG >> GO TO 2.
2. CHECK TELESCOPIC CIRCUIT HARNESS CONTINUITY
1. Disconnect automatic drive positioner control unit connector and ADP steering switch connector.
2. Check continuity between automatic drive positioner control unit
connector M49 terminals 11 (BR), 27 (LG) and ADP steering
switch connector M13 terminals 4 (LG), 5 (BR).
3. Check continuity between automatic drive positioner control unit
connector M49 terminals 11 (BR), 27 (LG) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between automatic drive positioner control unit and ADP steering
switch.
Monitor item [OPERATION or
UNIT]Contents
TELESCO SW-FR "ON/OFF"(ON/OFF) status judged from the tele-
scoping switch (FR) signal is displayed.
TELESCO SW-RR "ON/OFF" (ON/OFF) status judged from the tele-
scoping switch (RR) signal is displayed.
PIIA0315E
ConnectorTerminals
(Wire color)
ConditionVoltage (V)
(Approx.)
(+) (–)
M4911 ( B R )
GroundTelescopic switch turned to
forward0
Telescopic switch neutral
position5
27 (LG)Telescopic switch turned to
backward0
Telescopic switch neutral
position5
PIIA5073E
11 (BR) – 5 (BR) : Continuity should exist.
27 (LG) – 4 (LG) : Continuity should exist.
11 (BR) – Ground : Continuity should not exist.
27 (LG) – Ground : Continuity should not exist.
PIIA5071E

AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
3. CHECK TELESCOPIC SWITCH
Check continuity between ADP steering switch.
OK or NG
OK >> GO TO 4.
NG >> Replace ADP steering switch.
4. CHECK ADP STEERING SWITCH GROUND CIRCUIT
Check continuity between ADP steering switch connector M13 termi-
nal 1 (B) and ground.
OK or NG
OK >> Check the condition of the harness and connector.
NG >> Replace or replace harness between ADP steering switch and ground.
Terminals Condition Continuity
4
1Telescopic switch turned to forward Yes
Telescopic switch neutral position No
5Telescopic switch turned to backward Yes
Telescopic switch neutral position No
PIIA4481E
1 (B) – Ground : Continuity should exist.
PIIA3308E

SE-76
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Tilt Switch Circuit CheckAIS002YE
1. CHECK FUNCTION
With CONSULT-II
With “TILT SW-UP,TILT SW-DOWN” on the DATA MONITOR, oper-
ate the ADP steering switch to check ON/OFF operation.
Without CONSULT-II
1. Turn ignition switch OFF.
2. Check voltage between automatic drive positioner control unit
connector and ground.
OK or NG
OK >> Tilt switch circuit is OK.
NG >> GO TO 2.
2. CHECK TILT SWITCH CIRCUIT HARNESS CONTINUITY
1. Disconnect automatic drive positioner control unit connector and ADP steering switch connector.
2. Check continuity between automatic drive positioner control unit
connector M49 terminals 1 (LG/R), 17 (R/B) and ADP steering
switch connector M13 terminals 2 (LG/R), 3 (R/B).
3. Check continuity between automatic drive positioner control unit
connector M49 terminals 1 (LG/R), 17 (R/B) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between automatic drive positioner control unit and ADP steering
switch.
Monitor item [OPERATION or
UNIT]Contents
TILT SW-UP “ON/OFF” (ON/OFF) status judged from the tilt
switch (UP) signal is displayed.
TILT SW-DOWN “ON/OFF”(ON/OFF) status judged from the tilt
switch (DOWN) signal is displayed.
PIIA0315E
ConnectorTe r m i n a l s
(Wire color)
ConditionVoltage (V)
(Approx.)
(+) (–)
M491 (LG/R)
GroundTilt switch turned to upward 0
Tilt switch neutral position 5
17 (R/B)Tilt switch turned to downward 0
Tilt switch neutral position 5
PIIA5074E
1 (LG/R) – 2 (LG/R) : Continuity should exist.
17 (R/B) – 3 (R/B) : Continuity should exist.
1 (LG/R) – Ground : Continuity should not exist.
17 (R/B) – GRound : Continuity should not exist.
PIIA5072E

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Revision: 2004 November 2004 FX35/FX45
3. CHECK ADP TILT STEERING SWITCH
Check continuity between ADP steering switch.
OK or NG
OK >> GO TO 6.
NG >> Replace ADP steering switch.
4. CHECK ADP STEERING SWITCH GROUND CIRCUIT
Check continuity between ADP steering switch connector M13 termi-
nal 1 (B) and ground.
OK or NG
OK >> Check the condition of the harness and connector.
NG >> Repair or replace harness between ADP steering switch and ground.
Terminals Condition Continuity
2
1Tilt switch turned to upward Yes
Tilt switch neutral position No
3Tilt switch turned to downward Yes
Tilt switch neutral position No
PIIA4482E
1 (B) – Ground : Continuity should exist.
PIIA3310E

PRECAUTIONS
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Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AHS000HB
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” ServiceAHS000HC

Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.

Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.

Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before instal-
lation and replace as required.

The spiral cable must be aligned with the neutral position since its rotations are limited. Do not turn steer-
ing wheel and column after removal of steering gear.

Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.

Conduct self-diagnosis to check entire SRS for proper function after replacing any components.

After air bag inflates, the front instrument panel assembly should be replaced if damaged.

Always replace instrument panel pad following front passenger air bag deployment.
Wiring Diagrams and Trouble DiagnosisAHS000HE
When you read wiring diagrams, refer to the following:

GI-15, "How to Read Wiring Diagrams" in GI section

PG-3, "POWER SUPPLY ROUTING CIRCUIT" in PG section
When you perform trouble diagnosis, refer to the following:

GI-11, "How to Follow Trouble Diagnoses" in GI section

GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section
Check for any service bulletins before servicing the vehicle.

SRS-36
DRIVER AIR BAG MODULE
Revision: 2004 November 2004 FX35/FX45
DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationAHS000HW
REMOVAL
CAUTION:

Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.

Always work from the side of driver air bag module.
1. Remove the side lids.
2. Remove the right and left side special bolts (TORX bolts).
3. Lift up the driver air bag module.
4. Disconnect the air bag harness connector, and remove the
driver air bag module.
CAUTION:

For installing / removing driver air bag module connector,
insert thin screwdriver wrapped in tape into notch, lift
lock and remove connector.

Install connector with lock raised, and push lock into
connector.
PHIA0685E
1. Driver air bag module 2. Steering wheel 3. Special bolt (TORX bolt)
4. Side lid
PHIA0575E
PHIA0308E

SRS-38
SPIRAL CABLE
Revision: 2004 November 2004 FX35/FX45
SPIRAL CABLEPFP:25554
Removal and InstallationAHS000HX
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove driver air bag module. Refer to SRS-36, "
Removal and Installation" .
2. Set the steering wheel in the neutral position.
3. Remove steering wheel with steering wheel puller.
CAUTION:
Be careful not to over-tighten puller on steering wheel.
4. Remove the column covers.
5. Loosen the spiral cable fixing screws, and then remove the spiral cable.
CAUTION:

Do not disassemble spiral cable.

Do not apply lubricant to the spiral cable.
PHIA0309E
1. Steering wheel 2. Nut 3. Spiral cable
4. Driver air bag module connector 5. Screw 6. Wiper and washer switch
7. Lighting and turn signal switch 8. Column assembly 9. Column cover
10. Screw
PHIA0100E

SPIRAL CABLE
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Revision: 2004 November 2004 FX35/FX45
6. Disconnect the horn switch connector, and then the spiral cable
connector.
CAUTION:
Do not tap or bump the steering wheel.
7. Remove the wiper washer switch and lighting switch from the spiral cable.
INSTALLATION
Install in the reverse order of removal.
CAUTION:

The spiral cable may snap due to steering operation if the
cable is installed in an improper position.

Also, with the steering linkage disconnected the cable may
snap by turning the steering wheel beyond the limited num-
ber of turns. The spiral cable can be turned counterclock-
wise about 2.5 turns from the right end position.

After the work is completed, perform self-diagnosis to make
sure that no malfunction is detected. Refer to SRS-17, "
SRS
Operation Check" .
SHIA0193E
PHIA0101E

SRS-56
COLLISION DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
COLLISION DIAGNOSISPFP:00015
For Frontal CollisionAHS000I6
To repair the SRS, perform the following steps.
When SRS (except the front side air bag and side curtain air bag modules) is activated in a collision:
1. Replace the diagnosis sensor unit.
2. Remove the air bag modules (except the front side air bag modules and side curtain air bag modules),
crash zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
3. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
4. Install new air bag modules (except the front side air bag modules and side curtain air bag modules) crash
zone sensor assembly, bracket and seat belt pre-tensioner assemblies.
5. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When SRS is not activated in a collision:
1. Check the SRS components using the table below:
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
2. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
When only one front air bag module is activated in a collision:
1. Replace the following components:
–Diagnosis sensor unit
–Crash zone sensor
–Activated front air bag and seat belt pre-tensioner.
2. Check the other SRS components using the table below. (Refer to “SRS is NOT activated”.)
–Replace any SRS components showing visible signs of damage (dents, cracks and deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" for details. Ensure entire SRS operates properly.
Only one front air bag may inflate a crash, depending on the crash severity and whether the front occupants
are belted or unbelted. This does not indicate improper performance of the system. Perform self-diagnosis to
make sure the entire SRS operates properly.
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Air bag module
(driver or front pas-
senger air bag mod-
ule)REPLACE
Install with new bolts.1. Remove air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
2.
–Install driver air bag module into the steering wheel to check fit and alignment with
the wheel.
–Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts.
4. If damaged—REPLACE air bag modules with new special bolts.
Air bag must be deployed before disposal.
Crash zone sensor REPLACE the crash
zone sensor and
bracket with new
nuts.1. Remove the crash zone sensor. Check harness connectors for damage, terminals
for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3. Install the crash zone sensor to check fit.
4. No damage found, reinstall with new bolts.
5. If damaged—REPLACE the crash zone sensor and bracket with new nuts.

COLLISION DIAGNOSIS
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Revision: 2004 November 2004 FX35/FX45
For Side CollisionAHS000I7
WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:
1. Replace the following components:
–All parts of front seatback (including front seatback frame) with front side air bag module (on the side on
which front side air bag is activated)
–Curtain air bag module (on the side on which side curtain air bag is activated)
–Diagnosis sensor unit
–Satellite sensor (on the side on which side air bag and side curtain air bag are activated)
2. Check the SRS components and the related parts using the following table.
–Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-II or “AIR BAG” warning lamp. Refer to SRS-17, "
SRS Operation
Check" . Ensure entire SRS operates properly.
Seat belt pre-ten-
sioner assembliesREPLACE
Install seat belt pre-
tensioner with new
bolts.1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall seat belt pre-tensioner assembly with new bolts.
6. If damaged—REPLACE seat belt pre-tensioners with new bolts.
Seat belt pre-tensioners must be deployed before disposal.
Diagnosis sensor unit REPLACE
Install with new bolts.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new bolts and ground bolt.
4. If damaged—REPLACE diagnosis sensor unit with new bolts and ground bolt.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall with nut.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall with screws.
5. If damaged—REPLACE.
Harness and connec-
tors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE damaged section of harness. Do not repair, splice or modify any SRS harness.
Instrument panel 1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts. Part SRS is activated SRS is NOT activated