recommended oil INFINITI FX35 2004 Owner's Guide

CYLINDER BLOCK
EM-247
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2004 November 2004 FX35/FX45
8. Install rear oil seal to rear oil seal retainer with suitable drift.

Tap until flattened with front edge of rear oil seal retainer. Do
not damage or scratch outer circumference of oil seal.

Install new rear oil seal so that each seal lip is oriented as
shown in the figure.
9. Install rear oil seal retainer.

Apply a continuous bead of liquid gasket with tube presser
[SST: WS39930000 ( — )] to rear oil seal retainer as
shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".

Apply new engine oil to both oil seal lip and dust seal lip.
10. Install piston to connecting rod.
a. Using snap ring pliers, install new snap ring to the groove of the piston rear side.

Insert it fully into groove to install.
b. Install piston to connecting rod.

Using industrial use drier or similar tool, heat piston until piston pin can be pushed in by hand without
excess force [approx. 60 to 70°C (140 to 158°F)]. From the front to the rear, insert piston pin into piston
and connecting rod.

Assemble so that the front mark on the piston head and the oil
holes and the cylinder No. on connecting rod are positioned
as shown in the figure.
c. Using snap ring pliers, install new snap rings to the groove of the
piston front side.

Insert it fully into groove to install.

After installing, make sure that connecting rod moves
smoothly.Suitable drift
Outer diameter : 102 mm (4.02 in)
Inner diameter : 86 mm (3.39 in)
PBIC0097E
SEM715A
SBIA0391E
PBIC0099E

FFD-2
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
PrecautionsADS000N3
CAUTION:

Before starting diagnosis of the vehicle, understand symptoms well. Perform correct and system-
atic operations.

Check for the correct installation status prior removal or disassembly. When mating marks are
required, be sure they do not interfere with the function of the parts they are applied to.

Carry out an overhaul in a clean work place, Using a dust proof room is recommended.

Before disassembly, using steam or white gasoline, completely remove sand and mud from the
exterior the unit, preventing them from entering into the unit during disassembly or assembly.

Check appearance of the disassembled parts for damage, deformation, and abnormal wear. If a
malfunction is detected, replace it with a new one.

Normally replace lock pins, oil seals, and bearings with new ones every times they are removed.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, observe it.

Clean and flush the parts sufficiently and blow them dry.

Be careful not to damage the sliding surfaces and mating surface.

When applying sealant, remove the old sealant from the mounting surface; then remove any mois-
ture, oil, and foreign materials from the application and mounting surfaces.

Always use shop paper for cleaning the inside of components.

Avoid using cotton gloves or a shop cloth to prevent entering of lint.

During assembly, observe the specified tightening torque, and new differential oil, Vaseline, or
multi-purpose grease, as specified for each vehicle, when necessary.

GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
C
D
E
F
G
H
I
J
K
L
MB
GI
SECTION GI
Revision: 2004 November 2004 FX35/FX45
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ................................................................. 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 4
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 6
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ........................................................ 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ................................................................. 7
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 7
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 8
Precautions for Engine Oils ...................................... 8
HEALTH PROTECTION PRECAUTIONS ............. 8
ENVIRONMENTAL PROTECTION PRECAU-
TIONS ................................................................... 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ........................... 11
DESCRIPTION ..................................................... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................ 11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand ............................... 42
2-Pole Lift ............................................................... 43
Board-On Lift .......................................................... 44
TOW TRUCK TOWING ............................................. 45
Tow Truck Towing ................................................... 45
2WD MODELS .................................................... 45
AWD MODELS .................................................... 46
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 46
AUTOMATIC TRANSMISSION ........................... 46
TIGHTENING TORQUE OF STANDARD BOLTS .... 47
Tightening Torque Table ......................................... 47

GI-10
HOW TO USE THIS MANUAL
Revision: 2004 November 2004 FX35/FX45
ComponentsAAS000GW

THE LARGE ILLUSTRATIONS are exploded views (See the following) and contain tightening torques,
lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
SAIA0399E
SYMBOL DESCRIPTION
Tightening torque
The tightening torque specifications of bolts and nuts may be presented as either a range or a standard tightening
torque.
Should be lubricated with grease. Unless otherwise indicated, use recommended multi-purpose grease.
Should be lubricated with oil.
Sealing point
Checking point
Always replace after every disassembly.

PApply petroleum jelly.
Apply ATF.
Select with proper thickness.
Adjustment is required.

PRECAUTIONS
LU-3
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
LU
Revision: 2004 November 2004 FX35/FX45
[VQ35DE]PRECAUTIONSPFP:00001
Precautions for Liquid GasketABS005ZE
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser [SST: WS39930000 ( –
)].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten after the installation.

After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.EMA0622D

ENGINE OIL
LU-9
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
LU
Revision: 2004 November 2004 FX35/FX45
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
Changing Engine OilABS004SV
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-30, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up engine and check area around drain plug and oil filter for engine oil leakage.
9. Stop engine and wait for 10 minutes.
10. Check the engine oil level. Refer to LU-7, "
ENGINE OIL LEVEL" . Oil pressure switch:
: 14.8 N·m (1.5 kg-m, 11 ft-lb)
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul)5.4 (5-3/4, 4-3/4)

LU-12
[VQ35DE]
OIL FILTER BRACKET (AWD)
Revision: 2004 November 2004 FX35/FX45
OIL FILTER BRACKET (AWD)PFP:15238
Removal and InstallationABS007ZS
REMOVAL
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
1. Remove front engine undercover with power tool.
2. Using oil filter wrench [SST: KV10115801 (J-38956)], remove oil filter. Refer to LU-10, "
OIL FILTER" .
3. Remove oil cooler connector bolt, and then oil cooler.
4. Disconnect oil temperature sensor and oil pressure switch harness connector.
5. Remove oil filter bracket from oil pan (upper).
6. Remove oil temperature sensor and oil pressure switch from oil filter bracket.
INSTALLATION
Note to the following, and install in the reverse order of removal.

Install oil pressure switch and oil temperature sensor as follows:
–Remove old liquid gasket adhering to oil pressure switch and oil filter bracket.
–Apply liquid gasket and install oil pressure switch, and then oil temperature sensor with a new washer.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .

Align cutout on oil cooler with protrusion on oil filter bracket. Refer to LU-16, "INSTALLATION" .
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and add engine oil. Refer to LU-7, "ENGINE OIL" .
1. Oil filter 2. Connector bolt 3. Oil cooler
4. O-ring 5. Relief valve 6. Oil filter bracket
7. Gasket 8. Oil pressure switch 9. Oil temperature sensor
10. Washer 11. Oil pan (upper)
SBIA0593E

PRECAUTIONS
LU-21
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
LU
Revision: 2004 November 2004 FX35/FX45
[VK45DE]PRECAUTIONSPFP:00001
Precautions for Liquid GasketABS006IZ
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.

Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to tube presser [SST: WS39930000
(—)].
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .

Within five minutes of liquid gasket application, install the mat-
ing component.

If liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nuts after the installation.

After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.EMA0622D

LU-26
[VK45DE]
ENGINE OIL
Revision: 2004 November 2004 FX35/FX45
3. Disconnect oil pressure switch harness connector.
4. Remove oil pressure switch.
5. Install oil pressure gauge and hose (SST).
6. Start engine and warm it up to normal operating temperature.
7. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80°C (176°F)]
If difference is extreme, check oil passage and oil pump for oil leaks.
8. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil presser switch and engine.
b. Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Thread Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL PROD-
UCTS AND SEALANTS" .
Changing Engine OilABS006J5
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may
cause skin cancer; try to avoid direct skin contact with
used engine oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, put vehicle horizontally and check for oil leak-
age from engine components. Refer to LU-25, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 15 minutes.
4. Loosen oil filler cap, and then remove drain plug.
PBIC1524E
SLC926
Engine speed
rpm Approximate discharge pressure
kPa (kg/cm2 , psi)
Idle speed More than 98 (1.0, 14)
2,000 More than 294 (3.0, 43)
: 14.8 N·m (1.5 kg-m, 11 ft-lb)
PBIC0993E

ENGINE OIL
LU-27
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
LU
Revision: 2004 November 2004 FX35/FX45
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-181, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:

The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.

Always use the oil level gauge to determine when the proper amount of engine oil is in the
engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Stop engine and wait for 15 minutes.
10. Check the engine oil level. Refer to LU-25, "
ENGINE OIL LEVEL" . Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Drain and refillWith oil filter change 6.4 (6-3/4, 5-5/8)
without oil filter change 5.8 (6-1/8, 5-1/8)
Dry engine (engine overhaul) 7.2 (7-5/8, 6-3/8)