service INFINITI FX35 2004 Service Manual

LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION LU
A
LU
Revision: 2004 November 2004 FX35/FX45
ENGINE LUBRICATION SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket .................................. 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
LUBRICATION SYSTEM ............................................ 5
Lubrication Circuit .................................................... 5
System Drawing ....................................................... 6
ENGINE OIL ............................................................... 7
Inspection ................................................................. 7
ENGINE OIL LEVEL ............................................. 7
ENGINE OIL APPEARANCE ................................ 7
ENGINE OIL LEAKAGE ........................................ 7
OIL PRESSURE CHECK ...................................... 8
Changing Engine Oil ................................................ 9
OIL FILTER ............................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
INSPECTION AFTER INSTALLATION ............... 10
OIL FILTER BRACKET (AWD) ................................. 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
INSPECTION AFTER INSTALLATION ............... 12
OIL COOLER ............................................................ 14
Removal and Installation ........................................ 14
2WD MODEL ...................................................... 14
AWD MODEL ...................................................... 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 16
INSPECTION AFTER INSTALLATION ............... 16
OIL PUMP ................................................................. 17
Removal and Installation ........................................ 17REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 17
Disassembly and Assembly .................................... 17
DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 18
ASSEMBLY ......................................................... 19
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 20
Standard and Limit .................................................. 20
ENGINE OIL PRESSURE ................................... 20
OIL PUMP ........................................................... 20
REGULATOR VALVE .......................................... 20
ENGINE OIL CAPACITY (APPROXIMATE) ........ 20
VK45DE
PRECAUTIONS ........................................................ 21
Precautions for Liquid Gasket ................................ 21
LIQUID GASKET APPLICATION PROCEDURE ... 21
PREPARATION ......................................................... 22
Special Service Tools ............................................. 22
Commercial Service Tools ...................................... 22
LUBRICATION SYSTEM .......................................... 23
Lubrication Circuit ................................................... 23
System Drawing ..................................................... 24
ENGINE OIL .............................................................. 25
Inspection ............................................................... 25
ENGINE OIL LEVEL ............................................ 25
ENGINE OIL APPEARANCE .............................. 25
ENGINE OIL LEAKAGE ...................................... 25
OIL PRESSURE CHECK .................................... 25
Changing Engine Oil ............................................... 26
OIL FILTER ............................................................... 28
Removal and Installation ........................................ 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
INSPECTION AFTER INSTALLATION ................ 28

LU-2Revision: 2004 November 2004 FX35/FX45 OIL COOLER ............................................................ 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSPECTION AFTER REMOVAL ........................ 29
INSTALLATION .................................................... 30
INSPECTION AFTER INSTALLATION ................ 30
OIL PUMP ................................................................. 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION .................................................... 31INSPECTION AFTER INSTALLATION ................ 32
Disassembly and Assembly .................................... 32
DISASSEMBLY .................................................... 32
INSPECTION AFTER DISASSEMBLY ................ 32
ASSEMBLY .......................................................... 33
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 34
Standard and Limit .................................................. 34
OIL PRESSURE .................................................. 34
ENGINE OIL CAPACITY (APPROXIMATE) ........ 34
OIL PUMP ............................................................ 34
REGULATOR VALVE ........................................... 34

LU-4
[VQ35DE]
PREPARATION
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsABS004SQ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsABS004SR
Tool number
(Kent-Moore No.)
Tool nameDescription
ST25051001
(J-25695-1)
Oil pressure gaugeMeasuring oil pressure
Maximum measuring range: 2,452 kPa (25
kg-cm
2 , 356 psi)
ST25052000
(J-25695-2)
HoseAdapting oil pressure gauge to upper oil pan
KV10115801
(J-38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
WS39930000
(—)
Tube presser Pressing tube of liquid gasket
NT050
S-NT559
S-NT375
NT052
Tool nameDescription
Deep socketRemoving and installing oil pressure switch
(2WD model)
a: 26 mm (1.02 in)
Power toolsLoosening nuts and bolts
PBIC2072E
PBIC0190E

LU-20
[VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitABS004T0
ENGINE OIL PRESSURE
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt) Engine speed (rpm)
Approximate discharge pressure [kPa (kg/cm
2 , psi)]
Idle speed More than 98 (1.0, 14)
2,000 More than 294 (3.0, 43)
Oil pump body to oil pump outer rotor radial clearance 0.114 - 0.260 (0.0045 - 0.0102)
Oil pump inner rotor to oil pump outer rotor tip clearance Below 0.180 (0.0071)
Oil pump body to oil pump inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Oil pump body to oil pump outer rotor axial clearance 0.050 - 0.110 (0.0020 - 0.0043)
Oil pump inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul)5.4 (5-3/4, 4-3/4)

LU-22
[VK45DE]
PREPARATION
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsABS006J0
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsABS006J1
Tool number
(Kent-Moore No.)
Tool nameDescription
ST25051001
(J25695-1)
Oil pressure gaugeMeasuring oil pressure
Maximum measuring range:
2,452 kPa (25 kg/cm
2 , 356 psi)
ST25052000
(J25695-2)
HoseAdapting oil pressure gauge to cylinder block
KV10115801
(J38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 (2.531 in)
WS39930000
(—)
Tube presserPressing the tube of liquid gasket
S-NT050
S-NT559
S-NT375
S-NT052
Tool nameDescription
Power toolLoosening bolts and nuts
Deep socketRemoving and installing oil pressure switch
a: 24 mm (0.94 in)
PBIC0190E
PBIC2072E

LU-34
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitABS006J9
OIL PRESSURE
*: Engine oil temperature at 80°C (176°F)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in) Engine speed
rpm Approximate discharge oil pressure*
kPa (kg/cm
2 , psi)
Idle speed
2,000More than 98 (1.0, 14)
More than 294 (3.0, 43)
Drain and refillWith oil filter change 6.4 (6-3/4, 5-5/8)
Without oil filter change 5.8 (6-1/8, 5-1/8)
Dry engine (engine overhaul) 7.2 (7-5/8, 6-3/8)
Oil pump body to oil pump outer rotor radial clearance 0.114 - 0.200 (0.0045 - 0.0079)
Oil pump inner rotor to oil pump outer rotor tip clearance Below 0.180 (0.0071)
Oil pump body to oil pump inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Oil pump body to oil pump outer rotor axial clearance 0.030 - 0.090 (0.0012 - 0.0035)
Oil pump inner rotor to oil pump body clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump body clearance 0.040 - 0.097 (0.0016 - 0.0038)

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
Revision: 2004 November 2004 FX35/FX45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Tension Adjustment ................................................ 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
AIR CONDITIONER COMPRESSOR BELT ....... 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................... 17
Changing Air Cleaner Filter .................................... 17
VISCOUS PAPER TYPE ..................................... 17
Changing Engine Oil .............................................. 17
Changing Oil Filter ................................................. 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 19
Changing Spark Plugs (Platinum-Tipped Type) ..... 19
REMOVAL ........................................................... 19INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
Checking EVAP Vapor Lines .................................. 20
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 21
Checking Drive Belts .............................................. 21
Tension Adjustment ................................................ 21
Changing Engine Coolant ....................................... 21
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 22
FLUSHING COOLING SYSTEM ......................... 23
Checking Fuel Lines ............................................... 24
Changing Air Cleaner Filter .................................... 24
VISCOUS PAPER TYPE ..................................... 24
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
Changing Spark Plugs (Platinum-Tipped Type) ...... 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 27
Checking EVAP Vapor Lines .................................. 27
CHASSIS AND BODY MAINTENANCE ................... 28
Checking Exhaust System ...................................... 28
Checking A/T Fluid ................................................. 28
Changing A/T Fluid ................................................. 30
Checking Transfer Fluid ......................................... 30
Changing Transfer Fluid ......................................... 31
Checking Propeller Shaft ........................................ 31
Checking Differential Gear Oil ................................ 31
Changing Differential Gear Oil ................................ 32
Balancing Wheels (Bonding Weight Type) ............. 32
REMOVAL ........................................................... 32
WHEEL BALANCE ADJUSTMENT ..................... 32
Tire Rotation ........................................................... 34
Checking Brake Fluid Level and Leaks .................. 34
Checking Brake Lines and Cables ......................... 34
Changing Brake Fluid ............................................. 34
Checking Disc Brake .............................................. 35

MA-2Revision: 2004 November 2004 FX35/FX45ROTOR ................................................................ 35
CALIPER ............................................................. 35
PAD ..................................................................... 35
Checking Steering Gear and Linkage ..................... 35
STEERING GEAR ............................................... 35
STEERING LINKAGE .......................................... 35
Checking Power Steering Fluid and Lines .............. 36
Axle and Suspension Parts ..................................... 36
Drive Shaft .............................................................. 37
Lubricating Locks, Hinges and Hood Latch ............ 37
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 38
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 39
Standard and Limit .................................................. 39
BELT DEFLECTION AND TENSION (VQ35DE) ... 39
BELT DEFLECTION AND TENSION (VK45DE) ... 39
ENGINE COOLANT CAPACITY (APPROXI-MATE) (VQ35DE) ................................................ 39
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) ................................................. 39
RADIATOR ........................................................... 39
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ............................................................ 39
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) ............................................................. 40
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ............................................................ 40
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) ............................................................. 40
WHEEL BALANCE .............................................. 40

PREPARATION
MA-3
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsALS000G2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsALS000G3
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
S-NT375
Tool name
(Kent-Moore No.)Description
Power toolLoosening bolts and nuts
Spark plug wrench Removing and installing spark plug
Belt tension gauge
(BT3373-F)Checking drive belt tension (VQ35DE)
PBIC0190E
S-NT047
AMA126

PERIODIC MAINTENANCE
MA-9
C
D
E
F
G
H
I
J
K
MA
B
MA
Revision: 2004 November 2004 FX35/FX45
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. Spark plugs (PLATINUM-
TIPPED type)Replace every 105,000 miles (169,000 km).MA-19
, MA-
26
Intake & exhaust valve clear-
ance*NOTE (5)EM-89, "Valve Clear-
ance", EM-
214, "Va l v e
Clearance"
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months, which-
ever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables
IIMA-34
Brake pads & rotors
IIIIMA-35
Automatic transmission &
transfer fluid & differential
gear oilNOTE (1) I IMA-28,
MA-30
,
MA-31
Steering gear, linkage &
transfer gear, axle & sus-
pension partsIIIIMA-35
,
MA-36
Tire rotation NOTE (2)MA-4,
MA-34
Drive shaft boots and pro-
peller shaft (AWD models) IIIIMA-37,
MA-31
Exhaust system
IIIIMA-28
In-cabin microfilter
RRAT C - 1 2 5
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables
IIMA-34
Brake pads & rotors
I IIIMA-35