rear door INFINITI FX35 2004 Repair Manual

EI-1
EXTERIOR & INTERIOR
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CONTENTS
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SECTION EI
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Revision: 2004 November 2004 FX35/FX45
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Clip and Fastener .................................................... 11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
FRONT FILLET MOLDING ASSEMBLY ............. 17REAR BUMPER ........................................................ 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
REAR BUMPER FASCIA .................................... 21
REAR BUMPER CLOSING ................................. 22
DRAFTER GUARD ............................................. 22
REAR FILLET MOLDING ASSEMBLY ................ 22
FRONT GRILLE ........................................................ 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 23
COWL TOP ............................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
FENDER PROTECTOR ............................................ 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
DOOR OUTSIDE MOLDING ..................................... 26
Removal and Installation ........................................ 26
FRONT DOOR OUTSIDE MOLDING .................. 26
REAR DOOR OUTSIDE MOLDING .................... 26
DOOR OUTSIDE LOWER MOLDING ...................... 27
Removal and Installation ........................................ 27
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ............................................................ 27
DOOR PARTING SEAL ............................................ 28
Removal and Installation ........................................ 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
CENTER MUD GUARD ............................................ 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
WINDSHIELD MOLDING .......................................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30

EI-2Revision: 2004 November 2004 FX35/FX45 BACK DOOR WINDOW MOLDING .......................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION .................................................... 31
ROOF SIDE MOLDING ............................................. 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION .................................................... 33
ROOF RAIL ............................................................... 34
Removal and Installation ........................................ 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 34
ROOF RAIL BRACKET ....................................... 34
DOOR FINISHER ...................................................... 35
Removal and Installation ........................................ 35
DOOR FINISHER (FRONT AND REAR) ............. 35
BODY SIDE TRIM ..................................................... 37
Removal and Installation ........................................ 37
CENTER PILLAR LOWER GARNISH ................. 37
CENTER PILLAR UPPER GARNISH .................. 38
DASH SIDE FINISHER ....................................... 38
FRONT PILLAR GARNISH ................................. 39
KICKING PLATE .................................................. 39
CENTER MUDGUARD FINISHER (FRONT/REAR) .................................................................. 39
FLOOR TRIM ............................................................. 40
Removal and Installation ......................................... 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 41
HEADLINING ............................................................. 42
Removal and Installation ......................................... 42
REMOVAL ............................................................ 43
INSTALLATION .................................................... 43
LUGGAGE FLOOR TRIM ......................................... 44
Removal and Installation ......................................... 44
REMOVAL ............................................................ 45
INSTALLATION .................................................... 45
BACK DOOR TRIM ................................................... 46
Removal and Installation ......................................... 46
REMOVAL ............................................................ 46
INSTALLATION .................................................... 46
BACK DOOR OUTSIDE FINISHER ..................... 46

EI-26
DOOR OUTSIDE MOLDING
Revision: 2004 November 2004 FX35/FX45
DOOR OUTSIDE MOLDING PFP:82820
Removal and InstallationAIS0037E
FRONT DOOR OUTSIDE MOLDING
Removal
1. Open windows fully.
2. Remove door mirror. Refer to GW-113, "
Removal and Installation" .
3. Disconnect pawl on rear edge of molding.
4. Lift up to upper side, and remove molding.
Installation
Install in the reverse order of removal.
REAR DOOR OUTSIDE MOLDING
Removal
1. Open windows fully.
2. Disconnect pawl on front edge and rear edge of molding.
3. Lift up to upper side, and remove molding.
Installation
Install in the reverse order of removal.
1. Rear door outside molding 2. Rear door panel 3. Front door panel
4. Front door outside molding
PIIA4949E

DOOR OUTSIDE LOWER MOLDING
EI-27
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Revision: 2004 November 2004 FX35/FX45
DOOR OUTSIDE LOWER MOLDINGPFP:82877
Removal and InstallationAIS0037F
FRONT AND REAR DOOR OUTSIDE LOWER MOLDING
Removal
Remove clips, then remove door outside lower molding with double-faced adhesive tape.
Installation
1. Clean adhesive portion of front and rear door with white gasoline.
2. Strip pattern from the new door outside lower molding and paste on door.
PIIA4348E
1. Rear door outside lower molding 2. Front door outside lower molding 3. Clip (with lower molding)
4. Grommet 5. Door panel 6. Double-faced adhesive tape

EI-28
DOOR PARTING SEAL
Revision: 2004 November 2004 FX35/FX45
DOOR PARTING SEALPFP:80838
Removal and InstallationAIS0037G
REMOVAL
1. Remove rear door outside lower molding. Refer to EI-27, "Removal and Installation" .
2. Open front door fully.
3. Remove double-faced adhesive tapes and rear door parting seal.
INSTALLATION
1. Clean adhesive portion of rear door with white gasoline.
2. Strip pattern from the new rear door parting seal and paste on rear door panel.
3. Install rear door parting seal to rear door hem flange.
4. Install rear door outside lower molding. Refer to EI-27, "
Removal and Installation" .
CAUTION:
Rear door parting seal is not reusable. always use new rear door parting seal.
PIIA4950E
1. Rear door parting seal rubber 2. Rear door panel 3. Rear door outside lower molding

DOOR FINISHER
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Revision: 2004 November 2004 FX35/FX45
DOOR FINISHERPFP:80900
Removal and InstallationAIS003BT
DOOR FINISHER (FRONT AND REAR)
Removal
1. Remove door finisher cap of inside handle portion and remove bolt.
2. Remove door grip cap and remove bolts of door grip portion.
3. Insert screw driver rolled with cloth between panel on vehicle
and clips (as indicated with arrow), and remove finisher.
4. Pull up door finisher, and remove electrical parts connectors.
PIIA4947E
1. Door finisher (front) 2. Clip (C101) 3. Bolt
4. Door grip cap 5. Door finisher cap 6. Door finisher (rear)
SIIA0810E

HEADLINING
EI-43
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Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Remove front pillar garnish. Refer to EI-37, "Removal and Installation" .
2. Remove kicking plate (front/rear). Refer to EI-37, "
Removal and Installation" .
3. Remove body side welt. Refer to EI-37, "
Removal and Installation" .
4. Remove seat belt shoulder anchor (front/rear). Refer to SB-4, "
Removal and Installation of Front Seat
Belt" and SB-6, "Removal and Installation of Rear Seat Belt" .
5. Remove center pillar garnish (lower/upper) and luggage side finisher assembly and rear pillar upper gar-
nish assembly. Refer to EI-37, "
Removal and Installation" and EI-44, "Removal and Installation" .
6. Remove assist grip caps and screw. Remove assist grip.
7. Remove sun-visor (drive and passenger), and disconnect harness connector with lamp model.
8. Remove sun-visor holder.
9. Remove DVD display rear. Refer to AV- 1 9 9 , "
Removal and Installation for DVD Display Unit" .
10. Remove map lamp (spot lamp). Refer to LT- 1 5 0 , "
Removal and Installation" .
11. Disconnect harness connector at front left side of headlining.
12. Put front seat to front most and recline seatback to backward.
13. Remove headlining, turn and take out from back door.
CAUTION:

Always remove or install in a pair.

Cover surroundings with waste to avoid scratches or damages.

Do not bend headlining too hard.
14. Remove following parts after removing headlining.

Room lamp

Personal lamp
INSTALLATION
Install in the reverse order of removal.
1. Headlining 2. Assist grip (rear) 3. Assist grip (front)
4. Sun-visor holder (right) 5. Sun-visor (right) 6. Sun-visor cover (right)
7. Map lamp (spot lamp) 8. Sun-visor (left) 9. Sun-visor cover (left)
10. Sun-visor holder (left) 11. Finisher 12. Room lamp
13. Personal lamp 14. Fastener 15. DVD display rear
PIIA4952E

LUGGAGE FLOOR TRIM
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Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Remove tonneau cover.
2. Remove luggage side hook and remove net hook (left/right).
3. Remove luggage floor board assembly. Remove bolt with power tool.
4. Remove luggage floor side board assembly (left/right).
5. Remove back door weather strip.
6. Remove rear plate assembly.
7. Remove roof rear garnish assembly.
8. Remove luggage floor cover assembly (left/right).
9. Remove rear door kicking plate (left/right).
10. Remove rear body side welt.
11. Remove rear wheel house finisher assembly (left/right).
12. Remove luggage side finisher assembly bolt and remove luggage side finisher assembly (left/right).
13. Remove rear seat belt anchor (left/right). Refer to SB-6, "
Removal and Installation of Rear Seat Belt" .
14. Remove rear pillar upper garnish assembly cap and bolt, then remove rear pillar upper garnish assembly
(left/right).
15. Remove spare tire clamp.
16. Remove sub-woofer box connector and remove sub-woofer box.
17. Remove spare tire.
18. Remove towing hook, wheel nut wrench, spanner, tire stopper, jack rod and jack complete.
19. Remove luggage side box bolt and luggage side box assembly (left/right).
INSTALLATION
Install in the reverse order of removal.
7.Luggage floor side board assembly
(left)8.Rear wheel house finisher assembly
(left)9.Luggage side finisher assembly
(left)
10. Clamp 11. Sub woofer box 12. Spare tire
13. Luggage side box (left) 14. Rear plate assembly 15. Luggage side box (right)
16. Cap 17. Luggage floor board assembly 18.Luggage floor board assembly
(option for Canada)
19.Luggage floor side board assembly
(right)20. Net hook 21.Luggage side finisher assembly
(right)
22. Luggage side hook 23.Rear wheel house finisher assembly
(right)24. Cap
25.Rear pillar upper garnish assembly
(right)26. Luggage finisher mask (right) 27. Luggage finisher mask (left)
28. Tonneau cover 29. Net

GI-44
LIFTING POINT
Revision: 2004 November 2004 FX35/FX45
Board-On Lift AAS000EG
CAUTION:
Make sure vehicle is empty when lifting.

The board-on lift attachment (LM4086-0200) set at front end
of vehicle should be set on the front of the sill under the
front door opening.

Position attachments at front and rear ends of board-on lift.
AGI016

GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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SECTION GW
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GW
Revision: 2004 November 2004 FX35/FX45
GLASSES, WINDOW SYSTEM & MIRRORS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Handling for Adhesive and Primer ........................... 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
REAR WINDOW GLASS AND MOLDING ............... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
POWER WINDOW SYSTEM .................................... 15
Component Parts and Harness Connector Location ... 15
System Description ................................................ 16
WITH FRONT POWER WINDOW ANTI-PINCH
SYSTEM ............................................................. 16WITH FRONT AND REAR WINDOW ANTI-
PINCH SYSTEM ................................................. 16
MANUAL OPERATION ........................................ 17
AUTO OPERATION ............................................. 19
POWER WINDOW SERIAL LINK ....................... 20
POWER WINDOW LOCK ................................... 20
RETAINED POWER OPERATION ...................... 21
ANTI-PINCH SYSTEM ........................................ 21
POWER WINDOW CONTROL BY THE KEY
CYLINDER SWITCH ........................................... 21
CAN Communication System Description .............. 22
CAN Communication Unit ....................................... 22
Schematic (With Front Power Window Anti-pinch
System) .................................................................. 23
Wiring Diagram —WINDOW— (With Front Power
Window Anti-pinch System) .................................... 24
Terminal and Reference Value for BCM / With Front
Power Window Anti-pinch System .......................... 28
Terminal and Reference Value for Power Window
Main Switch / With Front Power Window Anti-pinch
System .................................................................... 29
Terminal and Reference Value for Front Power Win-
dow Switch (Passenger Side) / With Front Power
Window Anti-pinch System ..................................... 30
Schematic (With Front and Rear Power Window
Anti-pinch System) ................................................. 31
Wiring Diagram —WINDOW— (With Front and
Rear Power Window Anti-pinch System) ................ 32
Terminal and Reference Value for BCM / With Front
and Rear Power Window Anti-pinch ....................... 37
Terminal and Reference Value for Power Window
Main Switch / With Front and Rear Power Window
Anti-pinch System ................................................... 38
Terminal and Reference Value for (Front and Rear)
Power Window Switch / With Front and Rear Win-
dow Anti-pinch System ........................................... 39
Work Flow ............................................................... 39
CONSULT-II Inspection Procedure ......................... 40
ACTIVE TEST ..................................................... 41
WORK SUPPORT ............................................... 41