coolant temperature INFINITI FX35 2005 Service Manual

DTC P1217 ENGINE OVER TEMPERATURE EC-1215
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Overall Function CheckABS007ST
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-1219, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Disconnect engine coolant temperature sensor harness connec- tor.
4. Connect 200 Ω resister to the engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates at middle speed.
Be careful not to overheat engine.
If NG, go to EC-1219, "
Diagnostic Procedure" .
If OK, go to the following step.
6. Turn ignition switch OFF.
7. Disconnect 200 Ω resister from engine coolant temperature sen-
sor harness connector.
SEF621W
SEF646X
SEF621W
PBIB0965E

EC-1216
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DTC P1217 ENGINE OVER TEMPERATURE
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8. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
9. Start engine and make sure that cooling fan operates at higher speed than low speed.
Be careful not to overheat engine.
10. If NG, go to EC-1219, "
Diagnostic Procedure" .
SEF882V

EC-1220
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DTC P1217 ENGINE OVER TEMPERATURE
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4. CHECK COOLING FAN MIDDLE SPEED OPERATION
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 200 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 5.
NG >> Check cooling fan middle speed control circuit. (Go to
EC-1221, "
PROCEDURE A" .)
5. CHECK COOLING FAN HIGH SPEED OPERATION
Without CONSULT-II
1. Disconnect 200 Ω resister to the engine coolant temperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
4. Make sure that cooling fan operates at higher speed than middle speed.
OK or NG
OK >> GO TO 6.
NG >> Check cooling fan control circuit. (Go to EC-1223,
"PROCEDURE B" .)
6. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 7.
NG >> Check the following for leak. Refer to CO-37, "
LEAK
CHECK" .

Hose

Radiator

Water pump
PBIB0965E
SEF882V
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
PBIC1528E

DTC P1217 ENGINE OVER TEMPERATURE EC-1221
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7. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8. CHECK COMPONENT PARTS
Check the following.

Thermostat. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)

Water control valve. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)

Engine coolant temperature sensor. (Refer to EC-919, "Component Inspection" .)
OK or NG
OK >> GO TO 9.
NG >> Replace malfunctioning component.
9. CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1223, "
Main 13 Causes of Overheating" .
>> INSPECTION END
PROCEDURE A
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.

40A fusible link

Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
Radiator cap
relief pressure: 59 - 98 kPa (0.6 - 1.0 kg/cm
2 , 9 - 14 psi)
SLC755A
Voltage: Battery voltage
PBIB0966E

DTC P1217 ENGINE OVER TEMPERATURE EC-1223
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PROCEDURE B
1. CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E6.
2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1 and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
2. CHECK COOLING FAN MOTOR
Refer to EC-1224, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3. CHECK INTERMITTENT INCIDENT
Perform EC-854, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingABS007SW
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture MA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-37
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-43
ON*25
Coolant leaks
Visual No leaks
CO-37
ON*26
Thermostat
Touch the upper and
lower radiator hoses Both hoses should be hot
CO-53
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-1213
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzer Negative —

EC-1224
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DTC P1217 ENGINE OVER TEMPERATURE
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*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-33, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionABS007SX
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*39
Coolant temperature
gauge
Visual Gauge less than 3/4 when driving —

Coolant overflow to
reservoir tank
Visual No overflow during driving and idling CO-37
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in reservoir tank CO-37
OFF 11
Water control valve
Remove and inspect
the valve Within the specified value
CO-53
OFF 12
Cylinder head
Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-229
13
Cylinder block and pis-
tons
Visual No scuffing on cylinder walls or piston EM-245
Engine Step Inspection item Equipment Standard Reference page
Speed
Terminals
(+) ( −)
Cooling fan motor Middle
1 3 and 4
2 3 and 4
High 1, 2 3, 4
SEF321T

DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE EC-1233
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DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
DescriptionABS007TJ
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeABS007TK
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow control EVAP canister purge vol-
ume control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*
1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Heated oxygen sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor*
2Vehicle speed
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No load Idle 0%
2,000 rpm —

VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS) EC-1331
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VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)PFP:14956
DescriptionABS007WK
SYSTEM DESCRIPTION
*: The ECM determines the start signal status by the signals of engine speed and battery voltage.
When the engine is running at low or medium speed, the power valve is fully closed. Under this condition, the
effective suction port length is equivalent to the total length of the intake manifold collector's suction port
including the intake valve. This long suction port provides increased air intake which results in improved suc-
tion efficiency and higher torque generation.
The surge tank and one-way valve are provided. When engine is running at high speed, the ECM sends the
signal to the VIAS control solenoid valve. This signal introduces the intake manifold vacuum into the power
valve actuator and therefore opens the power valve to two suction passages together in the collector.
Under this condition, the effective port length is equivalent to the length of the suction port provided indepen-
dently for each cylinder. This shortened port length results in enhanced engine output with reduced suction
resistance under high speeds.
The power valve is always open regardless of the engine speed when gear position is in N or P.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
VIAS control VIAS control solenoid valve
Mass air flow sensor Amount of intake air
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery Battery voltage*
Engine coolant temperature sensor Engine coolant temperature
PBIB1876E

SERVICE DATA AND SPECIFICATIONS (SDS) EC-1395
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureABS007Y4
Idle Speed and Ignition TimingABS007Y5
*: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Calculated Load ValueABS007Y6
Mass Air Flow SensorABS007Y7
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorABS007Y8
Engine Coolant Temperature SensorABS007Y9
Fuel Tank Temperature SensorABS00E8W
Crankshaft Position Sensor (POS)ABS007YC
Refer to EC-1042, "Component Inspection" .
Camshaft Position Sensor (PHASE)ABS007YD
Refer to EC-1049, "Component Inspection" .
Heated Oxygen Sensor 1 HeaterABS007YA
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
Target idle speed No-load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12 ° ± 5 ° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-II or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.94 - 2.06
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
Resistance [at 25°C (77 °F)] 3.3 - 4.0 Ω

EM-230
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CYLINDER HEAD
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If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.

If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.

If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.

If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gaskets are leaking. In such a case, replace cyl-
inder head gaskets.
8. After inspection is completed, install removed parts in the reverse order of removal.
9. Start engine, and make sure that engine runs smoothly.
10. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-791, "
TROUBLE DIAGNOSIS" .
ComponentsABS00DFX
Removal and InstallationABS006IQ
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-240, "ENGINE ASSEMBLY" .
2. Remove exhaust manifold. Refer to EM-182, "
EXHAUST MANIFOLD AND THREE WAY CATALYST" .
3. Remove camshaft. Refer to EM-212, "
CAMSHAFT" .
1. Engine coolant temperature sensor 2. Washer 3. Cylinder head gasket (left bank)
4. Harness bracket 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head bolt 9. Cylinder head (left bank)
PBIC2756E