service INFINITI FX35 2005 Service Manual

EC-8Revision: 2005 July 2005 FX
VK45DE
INDEX FOR DTC .....................................................707
DTC No. Index ..................................................... .707
Alphabetical Index ............................................... .711
PRECAUTIONS ...................................................... .715
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. .715
On Board Diagnostic (OBD) System of Engine and
A/T ....................................................................... .715
Precaution ........................................................... .715
PREPARATION ...................................................... .719
Special Service Tools .......................................... .719
Commercial Service Tools ................................... .720
ENGINE CONTROL SYSTEM ............................... .721
System Diagram .................................................. .721
Multiport Fuel Injection (MFI) System .................. .722
Electronic Ignition (EI) System ............................ .724
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. .725
AIR CONDITIONING CUT CONTROL ................... .726
Input/Output Signal Chart .................................... .726
System Description .............................................. .726
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .727
System Description .............................................. .727
Component Description ....................................... .728
CAN COMMUNICATION ........................................ .729
System Description .............................................. .729
EVAPORATIVE EMISSION SYSTEM .................... .730
Description ........................................................... .730
Component Inspection ......................................... .733
Removal and Installation ..................................... .734
How to Detect Fuel Vapor Leakage ..................... .734
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ................................................................... .737
System Description .............................................. .737
Diagnostic Procedure .......................................... .738
Component Inspection ......................................... .740
POSITIVE CRANKCASE VENTILATION .............. .742
Description ........................................................... .742
Component Inspection ......................................... .742
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ..................................................................... .744
Description ........................................................... .744
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... .745
Introduction .......................................................... .745
Two Trip Detection Logic ..................................... .745
Emission-Related Diagnostic Information ............ .746
Malfunction Indicator Lamp (MIL) ........................ .760
OBD System Operation Chart ............................. .764
BASIC SERVICE PROCEDURE ............................ .769
Basic Inspection .................................................. .769
Idle Speed and Ignition Timing Check ................. .774
Idle Mixture Ratio Adjustment .............................. .775
VIN Registration .................................................. .786
Accelerator Pedal Released Position Learning ... .786
Throttle Valve Closed Position Learning .............. .786 Idle Air Volume Learning ......................................
.787
Fuel Pressure Check ........................................... .789
TROUBLE DIAGNOSIS ......................................... .791
Trouble Diagnosis Introduction ............................ .791
DTC Inspection Priority Chart .............................. .797
Fail-Safe Chart ..................................................... .799
Symptom Matrix Chart ......................................... .800
Engine Control Component Parts Location .......... .804
Vacuum Hose Drawing ........................................ .810
Circuit Diagram .................................................... .811
ECM Harness Connector Terminal Layout ........... .813
ECM Terminals and Reference Value .................. .813
CONSULT-II Function (ENGINE) ......................... .822
Generic Scan Tool (GST) Function ...................... .835
CONSULT-II Reference Value in Data Monitor .... .838
Major Sensor Reference Graph in Data Monitor
Mode .................................................................... .842
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .844
Description ........................................................... .844
Testing Condition ................................................. .844
Inspection Procedure ........................................... .844
Diagnostic Procedure ........................................... .845
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ...................................................................... .854
Description ........................................................... .854
Diagnostic Procedure ........................................... .854
POWER SUPPLY AND GROUND CIRCUIT .......... .855
Wiring Diagram .................................................... .855
Diagnostic Procedure ........................................... .856
Ground Inspection ................................................ .861
DTC U1000, U1001 CAN COMMUNICATION LINE .862
Description ........................................................... .862
On Board Diagnosis Logic ................................... .862
DTC Confirmation Procedure ............................... .862
Wiring Diagram .................................................... .863
Diagnostic Procedure ........................................... .864
DTC P0011, P0021 IVT CONTROL ........................ .865
Description ........................................................... .865
CONSULT-II Reference Value in Data Monitor Mode .866
On Board Diagnosis Logic ................................... .866
DTC Confirmation Procedure ............................... .867
Wiring Diagram .................................................... .868
Diagnostic Procedure ........................................... .871
Component Inspection ......................................... .875
Removal and Installation ...................................... .876
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER .877
Description ........................................................... .877
CONSULT-II Reference Value in Data Monitor Mode .877
On Board Diagnosis Logic ................................... .877
DTC Confirmation Procedure ............................... .878
Wiring Diagram .................................................... .879
Diagnostic Procedure ........................................... .882
Component Inspection ......................................... .884
Removal and Installation ...................................... .884
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER .885
Description ........................................................... .885
CONSULT-II Reference Value in Data Monitor Mode

EC-14Revision: 2005 July 2005 FX
Diagnostic Procedure ..........................................
1305
Component Inspection ......................................... 1307
Removal and Installation ..................................... 1308
DTC P2127, P2128 APP SENSOR ........................ 1309
Component Description ....................................... 1309
CONSULT-II Reference Value in Data Monitor Mode 1309
On Board Diagnosis Logic ................................... 1309
DTC Confirmation Procedure .............................. 1310
Wiring Diagram .................................................... 1311
Diagnostic Procedure .......................................... 1312
Component Inspection ......................................... 1315
Removal and Installation ..................................... 1315
DTC P2135 TP SENSOR ....................................... 1316
Component Description ....................................... 1316
CONSULT-II Reference Value in Data Monitor Mode 1316
On Board Diagnosis Logic ................................... 1316
DTC Confirmation Procedure .............................. 1317
Wiring Diagram .................................................... 1318
Diagnostic Procedure .......................................... 1319
Component Inspection ......................................... 1322
Removal and Installation ..................................... 1322
DTC P2138 APP SENSOR .................................... 1323
Component Description ....................................... 1323
CONSULT-II Reference Value in Data Monitor Mode 1323
On Board Diagnosis Logic ................................... 1323
DTC Confirmation Procedure .............................. 1324
Wiring Diagram .................................................... 1325
Diagnostic Procedure .......................................... 1326
Component Inspection ......................................... 1330
Removal and Installation ..................................... 1330
VARIABLE INDUCTION AIR CONTROL SYSTEM
(VIAS) ..................................................................... 1331
Description ........................................................... 1331
CONSULT-II Reference Value in Data Monitor Mode 1332
Wiring Diagram .................................................... 1333
Diagnostic Procedure .......................................... 1334
Component Inspection ......................................... 1337
Removal and Installation ..................................... 1338
IGNITION SIGNAL ................................................. 1339
Component Description ....................................... 1339
Wiring Diagram .................................................... 1340
Diagnostic Procedure .......................................... 1345
Component Inspection ......................................... 1349
Removal and Installation ..................................... 1350
INJECTOR CIRCUIT .............................................. 1351
Component Description ....................................... 1351
CONSULT-II Reference Value in Data Monitor Mode 1351
Wiring Diagram .................................................... 1352
Diagnostic Procedure .......................................... 1353
Component Inspection ......................................... 1357
Removal and Installation ..................................... 1357
FUEL PUMP CIRCUIT ........................................... 1358
Description ........................................................... 1358
CONSULT-II Reference Value in Data Monitor Mode 1358
Wiring Diagram .................................................... 1359
Diagnostic Procedure ........................................... 1360
Component Inspection ......................................... 1363
Removal and Installation ...................................... 1363
REFRIGERANT PRESSURE SENSOR ................. 1364
Component Description ....................................... 1364
Wiring Diagram .................................................... 1365
Diagnostic Procedure ........................................... 1366
Removal and Installation ...................................... 1368
ELECTRICAL LOAD SIGNAL ............................... 1369
Description ........................................................... 1369
CONSULT-II Reference Value in Data Monitor Mode 1369
Diagnostic Procedure ........................................... 1369
ICC BRAKE SWITCH ............................................. 1370
Component Description ....................................... 1370
CONSULT-II Reference Value in Data Monitor Mode 1370
Wiring Diagram .................................................... 1371
Diagnostic Procedure ........................................... 1372
Component Inspection ......................................... 1377
ASCD BRAKE SWITCH ......................................... 1378
Component Description ....................................... 1378
CONSULT-II Reference Value in Data Monitor Mode 1378
Wiring Diagram .................................................... 1379
Diagnostic Procedure ........................................... 1380
Component Inspection ......................................... 1384
ASCD INDICATOR ................................................. 1385
Component Description ....................................... 1385
CONSULT-II Reference Value in Data Monitor Mode
1385
Wiring Diagram .................................................... 1386
Diagnostic Procedure ........................................... 1387
SNOW MODE SWITCH .......................................... 1388
Description ........................................................... 1388
CONSULT-II Reference Value in the Data Monitor
Mode .................................................................... 1388
Wiring Diagram .................................................... 1389
Diagnostic Procedure ........................................... 1390
Component Inspection ......................................... 1392
MIL AND DATA LINK CONNECTOR ..................... 1393
Wiring Diagram .................................................... 1393
SERVICE DATA AND SPECIFICATIONS (SDS) ... 1395
Fuel Pressure ....................................................... 1395
Idle Speed and Ignition Timing ............................. 1395
Calculated Load Value ......................................... 1395
Mass Air Flow Sensor .......................................... 1395
Intake Air Temperature Sensor ............................ 1395
Engine Coolant Temperature Sensor ................... 1395
Fuel Tank Temperature Sensor ............................ 1395
Crankshaft Position Sensor (POS) ...................... 1395
Camshaft Position Sensor (PHASE) .................... 1395
Heated Oxygen Sensor 1 Heater ......................... 1395
Heated Oxygen sensor 2 Heater ......................... 1396
Throttle Control Motor .......................................... 1396
Injector ................................................................. 1396
Fuel Pump ............................................................ 1396

PRECAUTIONS EC-23
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
ABS00A2R
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
On Board Diagnostic (OBD) System of Engine and A/TABS006JZ
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:

Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MIL to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-74, "
HAR-
NESS CONNECTOR" .

Be sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MIL to light up due to the short circuit.

Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.

Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionABS006K0

Always use a 12 volt battery as power source.

Do not attempt to disconnect battery cables while engine is
running.

Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery cable. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned OFF.

Before removing parts, turn ignition switch OFF and then
disconnect negative battery cable.
SEF289H

PREPARATION EC-27
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PREPARATIONPFP:00002
Special Service ToolsABS006K2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
EG17650301
(J-33984-A)
Radiator cap tester
adapter Adapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10117100
(J-36471-A)
Heated oxygen
sensor wrench Loosening or tightening heated oxygen sensor
with 22 mm (0.87 in) hexagon nut
KV10114400
(J-38365)
Heated oxygen
sensor wrench Loosening or tightening air fuel ratio (A/F) sensor
a: 22 mm (0.87 in)
(J-44321)
Fuel pressure gauge
kit Checking fuel pressure
(J-44321-6)
Fuel pressure adapter Connecting fuel pressure gauge to quick
connector type fuel lines.
(J-44626)
Air fuel ratio (A/F)
sensor wrench Loosening or tightening air fuel ratio (A/F) sensor
1
(J-45488)
Quick connector
release Remove fuel tube quick connectors in engine
room.
S-NT564
S-NT379
S-NT636
LEC642
LBIA0376E
LEM054
PBIC0198E

PREPARATION EC-29
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Commercial Service ToolsABS006K3
Tool name
(Kent-Moore No.) Description
Leak detector
i.e.: (J-41416) Locating EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD) Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382) Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12) Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907) Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779

EVAPORATIVE EMISSION SYSTEM EC-43
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationABS006Z9
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageABS006ZA
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF462UA
PBIB1029E
PBIB1030E

EC-44
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2005 July 2005 FX
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT-II.
5. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
7. Remove EVAP service port adapter and hose with pressure pump.
8. Locate the leak using a leak detector. Refer to EC-40, "
EVAPO-
RATIVE EMISSION LINE DRAWING" .
WITHOUT CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP service port adapter.
PEF838U
PEF917U
SEF200U
SEF462UA

EVAPORATIVE EMISSION SYSTEM EC-45
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3. Apply battery voltage between the terminals of EVAP canister vent control valve to make a closed EVAP
system.
4. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to 0.028 kg/cm
2 , 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure pump.
6. Locate the leak using a leak detector. Refer to EC-40, "
EVAPORATIVE EMISSION LINE DRAWING" .
PBIB1611E

EC-54
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 July 2005 FX
ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionABS006KI
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
× : Applicable —: Not applicable
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-109
.)
Two Trip Detection LogicABS006KJ
When a malfunction is detected for the 1st time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
× : Applicable —: Not applicable
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
DTC 1st trip DTC Freeze
Frame data 1st trip Freeze
Frame data SRT code SRT status Test value
CONSULT-II ×× × × × × —
GST ×× × —×××
ECM ××*— — — ×—
Items MIL DTC 1st trip DTC
1st trip 2nd trip 1st trip
displaying 2nd trip
displaying 1st trip
displaying 2nd trip
display- ing
Blinking Lighting
up Blinking Lighting
up
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0306 is being detected ×
———— — ×—
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0306 is being detected ——
×—— ×——
One trip detection diagnoses
(Refer to EC-15
.) —
×—— ×———
Except above — — — ×— ×× —

ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-59
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For malfunctions in which 1st trip DTCs are displayed, refer to EC-55, "EMISSION-RELATED DIAGNOSTIC
INFORMATION ITEMS" . These items are required by legal regulations to continuously monitor the system/
component. In addition, the items monitored non-continuously are also displayed on CONSULT-II.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL
and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step II, refer to EC-102, "
WORK FLOW" . Then perform DTC Con-
firmation Procedure or Overall Function Check to try to duplicate the malfunction. If the malfunction is dupli-
cated, the item requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P1148, P1706, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
No Tools
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 1148, 1706, etc.
These DTCs are controlled by NISSAN.

1st trip DTC No. is the same as DTC No.

Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if
available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-136, "
Freeze Frame Data and 1st Trip Freeze Frame Data" .
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
PBIB0911E