leak INFINITI FX35 2005 Service Manual

POSITIVE CRANKCASE VENTILATION EC-743
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Revision: 2005 July 2005 FX
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose cannot be freed of obstructions, replace.
S-ET277

ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-747
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Revision: 2005 July 2005 FXFUEL SYS-LEAN-B1 P0171 0171 — — 2 ×EC-986
FUEL SYS-RICH-B1 P0172 0172 — — 2 ×EC-995
FUEL SYS-LEAN-B2 P0174 0174 — — 2 ×EC-986
FUEL SYS-RICH-B2 P0175 0175 — — 2 ×EC-995
FTT SENSOR P0181 0181 — — 2 ×EC-1004
FTT SEN/CIRCUIT P0182 0182 — — 2 ×EC-1010
FTT SEN/CIRCUIT P0183 0183 — — 2 ×EC-1010
TP SEN 1/CIRC P0222 0222 — — 1 ×EC-1015
TP SEN 1/CIRC P0223 0223 — — 1 ×EC-1015
MULTI CYL MISFIRE P0300 0300 — — 2 ×EC-1022
CYL 1 MISFIRE P0301 0301 — — 2 ×EC-1022
CYL 2 MISFIRE P0302 0302 — — 2 ×EC-1022
CYL 3 MISFIRE P0303 0303 — — 2 ×EC-1022
CYL 4 MISFIRE P0304 0304 — — 2 ×EC-1022
CYL 5 MISFIRE P0305 0305 — — 2 ×EC-1022
CYL 6 MISFIRE P0306 0306 — — 2 ×EC-1022
CYL 7 MISFIRE P0307 0307 — — 2 ×EC-1022
CYL 8 MISFIRE P0308 0308 — — 2 ×EC-1022
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 — EC-1031
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 —EC-1031
KNOCK SEN/CIRC-B2 P0332 0332 — — 2 —EC-1031
KNOCK SEN/CIRC-B2 P0333 0333 — — 2 —EC-1031
CKP SEN/CIRCUIT P0335 0335 — — 2×EC-1036
CMP SEN/CIRC-B1 P0340 0340 — — 2 ×EC-1043
TW CATALYST SYS-B1 P0420 0420 ××2×EC-1050
TW CATALYST SYS-B2 P0430 0430 ××2×EC-1050
EVAP PURG FLOW/MON P0441 0441 ××2×EC-1056
EVAP SMALL LEAK P0442 0442 ××2×EC-1061
PURG VOLUME CONT/V P0444 0444 — — 2 ×EC-1069
PURG VOLUME CONT/V P0445 0445 — — 2 ×EC-1069
VENT CONTROL VALVE P0447 0447 — — 2 ×EC-1076
EVAP SYS PRES SEN P0451 0451 — — 2 ×EC-1083
EVAP SYS PRES SEN P0452 0452 — — 2 ×EC-1086
EVAP SYS PRES SEN P0453 0453 — — 2 ×EC-1092
EVAP GROSS LEAK P0455 0455 — — 2 ×EC-1100
EVAP VERY SML LEAK P0456 0456
× *5× 2 ×EC-1108
FUEL LEV SEN SLOSH P0460 0460 — — 2 ×E C - 111 7
FUEL LEVEL SENSOR P0461 0461 — — 2 ×E C - 111 9
FUEL LEVL SEN/CIRC P0462 0462 — — 2 ×EC-1121
FUEL LEVL SEN/CIRC P0463 0463 — — 2 ×EC-1121
VEH SPEED SEN/CIRC*6P0500 0500 — — 2 ×EC-1123
ISC SYSTEM P0506 0506 — — 2 ×EC-1125
Items
(CONSULT-II screen terms) DTC*
1
SRT code
Test value/
Te s t l i m i t
(GST only) Trip MIL
Reference
page
CONSULT-II
GST*
2ECM*3

EC-758
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 July 2005 FX
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC
With CONSULT-II
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
If DTCs are displayed for both ECM and TCM (Transmission control module), they need to be erased individu-
ally from the ECM and TCM (Transmission control module).
NOTE:
If the DTC is not for A/T related items (see EC-707
), skip steps 2 through 4.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II ON and touch “A/T”.
Item Self-diagnostic test item DTC Test value (GST display)
Test limit Conversion
TID CID
CATALYST Three way catalyst function (Bank 1)
P0420 01H 01H Max. 1/128
P0420 02H 81H Min. 1
Three way catalyst function (Bank 2) P0430 03H 02H Max. 1/128
P0430 04H 82H Min. 1
EVAP
SYSTEM EVAP control system (Small leak) P0442 05H 03H Max.
1/128mm
2
EVAP control system purge flow monitoring P0441 06H 83H Min. 20mV
EVAP control system (Very small leak) P0456 07H 03H Max. 1/128mm
2
HO2S Heated oxygen sensor 1 (Bank 1)
P0133 09H 04H Max. 16ms
P1143 0AH 84H Min. 10mV
P1144 0BH 04H Max. 10mV
P0132 0CH 04H Max. 10mV
P0134 0DH 04H Max. 1s
Heated oxygen sensor 1 (Bank 2) P0153 11H 05H Max. 16ms
P1163 12H 85H Min. 10mV
P1164 13H 05H Max. 10mV
P0152 14H 05H Max. 10mV
P0154 15H 05H Max. 1s
Heated oxygen sensor 2 (Bank 1) P0139 19H 86H Min. 10mV/500ms
P1147 1AH 86H Min. 10mV
P1146 1BH 06H Max. 10mV
P0138 1CH 06H Max. 10mV
Heated oxygen sensor 2 (Bank 2) P0159 21H 87H Min. 10mV/500ms
P1167 22H 87H Min. 10mV
P1166 23H 07H Max. 10mV
P0158 24H 07H Max. 10mV
HO2S
HEATER Heated oxygen sensor 1 heater (Bank 1)
P0032 29H 08H Max. 20mV
P0031 2AH 88H Min. 20mV
Heated oxygen sensor 1 heater (Bank 2) P0052 2BH 09H Max. 20mV
P0051 2CH 89H Min. 20mV
Heated oxygen sensor 2 heater (Bank 1) P0038 2DH 0AH Max. 20mV
P0037 2EH 8AH Min. 20mV
Heated oxygen sensor 2 heater (Bank 2) P0058 2FH 0BH Max. 20mV
P0057 30H 8BH Min. 20mV

BASIC SERVICE PROCEDURE EC-769
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Revision: 2005 July 2005 FX
BASIC SERVICE PROCEDUREPFP:00018
Basic InspectionABS00E4C
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
SEF983U
SEF976U
SEF977U

BASIC SERVICE PROCEDURE EC-777
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Revision: 2005 July 2005 FX
DETAILED PROCEDURE
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
SEF983U
SEF976U
SEF977U

BASIC SERVICE PROCEDURE EC-789
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Revision: 2005 July 2005 FX13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the Diagnostic Procedure below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-844, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
–Engine stalls.
–Erroneous idle.
Fuel Pressure CheckABS007HR
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres- sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.

Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-789, "
FUEL PRESSURE RELEASE" .
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 12 ± 5 ° BTDC (in P or N position)
SEF214Y
PBIB1482E

EC-790
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BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
2. Install the inline fuel quick disconnected fitting between fuel
damper and injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB1489E
At idling: Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB1490E

TROUBLE DIAGNOSIS EC-791
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Revision: 2005 July 2005 FX
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionABS00E4J
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on EC-792
.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-796
should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G

EC-798
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TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
2
P0031P0032 P0051 P0052 Heated oxygen sensor 1 heater

P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater

P0132 P0133 P0134 P0152 P0153 P0154 P1143 P1144 P1163 P1164 Heated oxygen sensor 1

P0138 P0139 P0158 P0159 P1146 P1147 P1166 P1167 Heated oxygen sensor 2

P0441 EVAP control system purge flow monitoring

P0444 P0445 P1444 EVAP canister purge volume control solenoid valve

P0447 P1446 EVAP canister vent control valve

P0451 P0452 P0453 EVAP control system pressure sensor

P0550 Power steering pressure sensor

P0710 P0720 P0740 P0744 P0745 P1716 P1720 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769
P1772 P1774 A/T related sensors, solenoid valves and switches

P1065 ECM power supply

P 1111 P 11 3 6 I n ta k e v a l v e t i m i n g c o n t r o l s o l e n o i d v a l v e

P1122 Electric throttle control function

P1124 P1126 P1128 Electric throttle control actuator

P1140 P1145 Intake valve timing control position sensor

P1217 Engine over temperature (OVERHEAT)

P1805 Brake switch
3

P0011 P0021 Intake valve timing control

P0171 P0172 P0174 P0175 Fuel injection system function

P0300 - P0308 Misfire

P0420 P0430 Three way catalyst function

P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)

P0455 EVAP control system (GROSS LEAK)

P0506 P0507 Idle speed control system

P1121 Electric throttle control actuator

P1148 P1168 Closed loop control

P1211 TCS control unit

P1212 TCS communication line

P1564 ICC steering switch/ASCD steering switch

P1568 ICC command value

P1572 ICC brake switch/ASCD brake switch

P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor

P1780 Shift change signal

P1800 VIAS control solenoid valve
Priority Detected items (DTC)

EC-802
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TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Air Air duct
55555 5 EM-176
Air cleaner
EM-176
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator) 5555 EM-176
Electric throttle control actuator
EM-178
Air leakage from intake manifold/
Collector/Gasket EM-178
Cranking Battery
111111
1 1
SC-4
Generator circuit
SC-23
Starter circuit 3SC-10
Signal plate 6EM-245
PNP switch 4AT- 11 4
Engine Cylinder head
55555 55 5 EM-229
Cylinder head gasket 4 3
Cylinder block
66666 66 6 4
EM-245
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nism Timing chain
55555 55 5 EM-200
Camshaft
EM-212
Intake valve timing controlEM-200
Intake valve
3 EM-200
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-182
,
EX-3
Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-185
,
LU-31
, LU-
28 , LU-29
Oil level (Low)/Filthy oil LU-25
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA