air condition INFINITI FX35 2005 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
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![INFINITI FX35 2005 Service Manual BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Symptom 2: Unexpected Pedal ReactionAFS001T8
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>B](/img/42/57020/w960_57020-1194.png "INFINITI FX35 2005 Service Manual BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Symptom 2: Unexpected Pedal ReactionAFS001T8
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>B")
BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Symptom 2: Unexpected Pedal ReactionAFS001T8
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>Bleed air from brake piping.
Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Check brake system.
Symptom 3: The Braking Distance is LongAFS001T9
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >>Bleed air from brake piping.
Check brake system.
NG >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "
Symptom 1: Excessive ABS Function Operation
Frequency" .
Page 1217 of 4731
![INFINITI FX35 2005 Service Manual CO-12
[VQ35DE]
ENGINE COOLANT
Revision: 2005 July 2005 FX
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system.](/img/42/57020/w960_57020-1216.png "INFINITI FX35 2005 Service Manual CO-12
[VQ35DE]
ENGINE COOLANT
Revision: 2005 July 2005 FX
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system.")
CO-12
[VQ35DE]
ENGINE COOLANT
Revision: 2005 July 2005 FX
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-13, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-128,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill radiator, and reservoir tank if removed, to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2-1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
Use Genuine Nissan Long Life Antifreeze/Coolant or
equivalent mixed with water (distilled or demineralized).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
When engine coolant overflows air relief hole on heater hose,
install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50 °C (122 °F).
Cool down using fan to reduce the time. Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Engine coolant capacity
(With reservoir tank at “MAX” level)
: Approximately 8.6 (9-1/8 US qt, 7-5/8 lmp qt)
SMA182B
Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
SMA412B
Page 1221 of 4731
![INFINITI FX35 2005 Service Manual CO-16
[VQ35DE]
RADIATOR
Revision: 2005 July 2005 FX
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the](/img/42/57020/w960_57020-1220.png "INFINITI FX35 2005 Service Manual CO-16
[VQ35DE]
RADIATOR
Revision: 2005 July 2005 FX
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the")
CO-16
[VQ35DE]
RADIATOR
Revision: 2005 July 2005 FX
Pull negative-pressure valve to open it, and make sure that it
close completely when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter [SST],
apply engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
Checking RadiatorABS008FX
Check radiator for mud or clogging. If necessary, clean radiator as follows.
Be careful not to bend or damage radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan
assembly and horns. Then tape harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.81
in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
Page 1244 of 4731
![INFINITI FX35 2005 Service Manual ENGINE COOLANT CO-39
[VK45DE]
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Revision: 2005 July 2005 FXWhen engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install ra](/img/42/57020/w960_57020-1243.png "INFINITI FX35 2005 Service Manual ENGINE COOLANT CO-39
[VK45DE]
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Revision: 2005 July 2005 FXWhen engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install ra")
ENGINE COOLANT CO-39
[VK45DE]
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Revision: 2005 July 2005 FXWhen engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).
Cool down using a fan to reduce the time.
If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Page 1254 of 4731
![INFINITI FX35 2005 Service Manual COOLING FAN CO-49
[VK45DE]
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Revision: 2005 July 2005 FX
COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS00E9P
REMOVAL
1. Remove air duct](/img/42/57020/w960_57020-1253.png "INFINITI FX35 2005 Service Manual COOLING FAN CO-49
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COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS00E9P
REMOVAL
1. Remove air duct")
COOLING FAN CO-49
[VK45DE]
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Revision: 2005 July 2005 FX
COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS00E9P
REMOVAL
1. Remove air duct (inlet). Refer to EM-176, "AIR CLEANER AND AIR DUCT" .
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-41, "
RADIATOR" .
4. Remove drive belts. Refer to EM-173, "
DRIVE BELTS" .
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch radiator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.
Install cooling fan with its front mark “F” facing front of vehicle. Refer to CO-49, "Removal and Installation
(Crankshaft Driven Type)" .
1. Cooling fan 2. Fan coupling 3. Fan pulley
4. Water pump
PBIC1537E
SLC072
Page 1284 of 4731
COMBINATION METERS DI-23
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3. CHECK FUEL LEVEL SENSOR (SUB) CIRCUIT
1. Disconnect unified meter and A/C amp. connector and fuel level sensor unit (sub) connector.
2. Check continuity between unified meter and A/C amp. harness connector M56 terminal 28 (W/B) and fuel level sensor unit (sub)
harness connector B40 terminal 1 (LG).
3. Check continuity between unified meter and A/C amp. harness connector M56 terminal 28 (W/B) and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness connector B40 terminal 2 (Y) and fuel level sensor unit and fuel
pump (main) harness connector B39 terminal 2 (Y).
3. Check continuity between fuel level sensor unit (sub) harness connector B40 terminal 2 (Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump (main) harness connector B39 terminal 5 (B) and unified meter
and A/C amp. harness connector M56 terminal 36 (B/W).
2. Check continuity between fuel level sensor unit and fuel pump (main) harness connector B39 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the
internal components in the fuel tank.
OK or NG
OK >> Replace unified meter and A/C amp. Refer to DI-37, "Removal and Installation of Unified Meter
and A/C Amp."
NG >> Install the fuel level sensor unit properly. 28 (W/B) – 1 (LG) : Continuity should exist.
28 (W/B) – Ground : Continuity should not exist.
PKIB3585E
2 (Y) – 2 (Y) : Continuity should exist.
2 (Y) – Ground : Continuity should not exist.
SKIA5204E
5 (B) – 36 (B/W) : Continuity should exist.
5 (B) – Ground : Continuity should not exist.
PKIB3586E
Page 1289 of 4731
DI-28
UNIFIED METER AND A/C AMP
Revision: 2005 July 2005 FX
UNIFIED METER AND A/C AMPPFP:27760
System DescriptionAKS005N8
For the unified meter and A/C amp., the signal required for controlling the combination meter are inte-
grated in the A/C auto amp.
Unified meter and A/C amp. controls each operation for A/C auto amp. For information regarding A/C con-
trol, refer to AT C - 3 0 , "
AIR CONDITIONER CONTROL" in ATC section.
Unified meter and A/C amp. inputs necessary information for combination meter from each unit by CAN
communication and so on.
And unified meter and A/C amp. outputs these signals using communication line (TX, RX) between unified
meter and A/C amp. and combination meter.
The signals required for the distance to empty (DTE) display are centralized in the unified meter and A/C
amp., converted into data, and sent to the display unit (without NAVI) display control unit (with NAVI) using
CAN communication.
Other input signals are also sent to the ECM, TCM, AWD control unit, BCM, display unit (without NAVI)
and display control unit (with NAVI) using CAN communication.
The unified meter and A/C amp. correspond a CONSULT-II function (self-diagnostic results, CAN diag-
nostic support monitor, data monitor).
INPUT/OUTPUT SIGNALS
Between Unified Meter & A/C amp. and Combination Meter
Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Low tire pressure warning lamp signal
Brake warning lamp signal
A/T CHECK warning lamp signal
ICC warning lamp signal
Oil pressure switch signal
Door switch signal
AWD warning lamp signal
VDC OFF indicator lamp signal
SLIP indicator lamp signal
CRUISE indicator lamp signal
SET indicator lamp signal
High beam request signal
Turn indicator signal
Snow mode switch signal
ICC system display signal
A/T position indicator signal
Manual mode indicator signal
Manual mode gear position signal
CAN communication condition signal of A/T
Position lights request signal
Buzzer output signal
Page 1294 of 4731
UNIFIED METER AND A/C AMP DI-33
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4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the moni- tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
SKIA4957E
Display item [Unit] MAIN
SIGNALS SELECTION
FROM MENU Contents
SPEED METER [km/h] or [mph] X X This is the angle correction value after the speed signal from the
ABS actuator and electric unit (control unit) is converted into the
vehicle speed.
SPEED OUTPUT [km/h] or [mph] X X This is the angle correction value before the speed signal from
the ABS actuator and electric unit (control unit) is converted into
the vehicle speed.
TACHO METER [rpm] X X This is the converted value for the engine speed signal from the
ECM.
W TEMP METER [ °C] or [ °F] X X This is the converted value for the engine coolant temperature
signal from the ECM.
FUEL METER [lit.] X X This is the processed value for the signal (resistance value)
from the fuel gauge.
DISTANCE [km] or [mile] X X This is the calculated value for the speed signal from the ABS
actuator and electric unit (control unit), the signal (resistance
signal) from the fuel gauge and fuel consumption signal from
ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
MIL [ON/OFF] X Indicates [ON/OFF] condition of malfunction indicator lamp.
AIR PRES W/L [ON/OFF] X Indicates [ON/OFF] condition of low tire pressure warning lamp.
SEAT BELT W/L [ON/OFF] X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (green).
KEY R W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (red).
KEY KNOB W/L [ON/OFF] X Indicates [ON/OFF] condition of key knob warning lamp.
M RANGE SW [ON/OFF] X X Indicates [ON/OFF] condition of manual mode range switch.
NM RANGE SW [ON/OFF] X X Indicates [ON/OFF] condition of except for manual mode range
switch.
AT SFT UP SW [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift-up switch.
AT SFT DWN SW [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift-down switch.
Page 1295 of 4731
DI-34
UNIFIED METER AND A/C AMP
Revision: 2005 July 2005 FX
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: Monitor keeps indicating “OFF” when brake warning lamp is on by the parking brake operation or low brake
fluid level.
DTC [U1000] CAN Communication CircuitAKS00CM7
Symptom: Display CAN COMM CIRC [U1000] at the result of self-diagnosis for unified meter and A/C amp.
1. CHECK CAN COMMUNICATION
1. Select “SELF-DIAG RESULTS” mode for “METER A/C AMP” with CONSULT-II.
2. Print out CONSULT-II screen.
>> Go to “CAN system”. Refer to LAN-5, "
Precautions When Using CONSULT-II" .
DTC [B2202] Meter Communication CircuitAKS00CM8
Symptom: Display METER COMM CIRC [B2202] at the result of self-diagnosis for unified meter and A/C amp.
1. CHECK CONNECTOR
Check combination meter, unified meter and A/C amp. and terminals (combination meter side, unified meter
and A/C amp. side, and harness side) for looseness or bent terminals.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.
2. CHECK METER/GAUGES VISUALLY
Check the pointer on the meter/gauge fluctuate at the engine start.
Is the fluctuation acceptable?
YES >> GO TO 3.
NO >> GO TO 6.
BRAKE SW [ON/OFF] X Indicates [ON/OFF] condition of brake switch (stop lamp switch).
AT-M IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T manual mode indicator.
AT-M GEAR [5-1] X X Indicates [5-1] condition of A/T manual mode gear position.
P RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift P range indicator.
R RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift R range indicator.
N RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift N range indicator.
D RANGE IND [ON/OFF] X X Indicates [ON/OFF] condition of A/T shift D range indicator.
AT CHECK W/L X Indicates [ON/OFF] condition of AT CHECK warning lamp.
CRUISE IND [ON/OFF] X Indicates [ON/OFF] condition of CRUISE indicator lamp.
SET IND [ON/OFF] X Indicates [ON/OFF] condition of SET indicator lamp.
CRUISE W/L [ON/OFF] X Indicates [ON/OFF] condition of ICC warning lamp.
4WD LOCK SW [ON/OFF] X Indicates [ON/OFF] condition of snow mode switch.
4WD LOCK IND [ON/OFF] X Indicates [ON/OFF] condition of SNOW indicator lamp.
4WD W/L [ON/OFF] X Indicates [ON/OFF] condition of AWD warning lamp. Display item [Unit]
MAIN
SIGNALS SELECTION
FROM MENU Contents
Page 1314 of 4731
WARNING LAMPS DI-53
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3. CHECK OIL PRESSURE SWITCH CIRCUIT
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector E9 ter- minal 57 (BR) and ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-30, "Removal and
Installation of IPDM E/R" .
NG >> Repair harness or connector.
Component InspectionAKS005NH
OIL PRESSURE SWITCH
Check continuity between oil pressure switch and ground. 57 (BR) – Ground : Continuity should not exist.
SKIA5013E
Condition
Oil pressure kPa (kg/cm2 , psi) Continuity
Engine stopped Less than 29 (0.3, 4) Yes Engine running More than 29 (0.3, 4) No
ELF0044D