lock INFINITI FX35 2005 Service Manual

CO-24
[VQ35DE]
WATER PUMP
Revision: 2005 July 2005 FX
b. Screw M8 bolts [pitch: 1.25 mm (0.0492 in) length: approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:

Pull straight out while preventing vane from contacting
socket in installation area.

Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump. CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL

Check for badly rusted or corroded water pump body assembly.

Check for rough operation due to excessive end play.

If anything is found, replace water pump.
INSTALLATION
1. Install new O-rings to water pump.

Apply engine oil and engine coolant to O-rings as shown in
the figure.

Locate O-ring with white paint mark to engine front side.
2. Install water pump. CAUTION:
Do not allow cylinder block to nip O-rings when installing
water pump.

Make sure timing chain and water pump sprocket are
engaged.

Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install timing chain tensioner (primary) as follows:
a. Remove dust and foreign material completely from backside of timing chain tensioner (primary) and from installation area of rear timing chain case.
b. Turn crankshaft pulley clockwise so that timing chain on the timing chain tensioner (primary) side is loose.
c. Install timing chain tensioner (primary) with its stopper pin attached.
JLC357B
SLC943A
PBIC1397E
PBIC1058E

WATER PUMP CO-25
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CAUTION:
Be careful not to drop mounting bolts inside timing chain case.
d. Remove stopper pin.
e. Make sure again that timing chain and water pump sprocket are engaged.
4. Install chain tensioner cover and water pump cover as follows:
a. Before installing, remove all traces of old liquid gasket from mat- ing surface of water pump cover and chain tensioner cover
using a scraper. Also remove traces of old liquid gasket from the
mating surface of front timing chain case.
b. Apply a continuous bead of liquid gasket with the tube presser [SST: WS39930000 ( — )] to mating surface of chain ten-
sioner cover and water pump cover.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Tighten mounting bolts.
5. Install water drain plug (front) on water pump side of cylinder block.

Apply liquid gasket to the thread of water drain plug (front).
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
6. Install in the reverse order of removal for remaining parts.

After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to
purge air from the high-pressure chamber of chain tensioner. Engine may produce a rattling
noise. This indicates that air still remains in the chamber and is not a matter of concern.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using the radiator cap tester adapter [SST: EG17650301 (J33984-A)]
and the radiator cap tester (commercial service tool). Refer to CO-11, "
LEAK CHECK" .

Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
SLC448B
SLC446B
PBIC2663E

CO-26
[VQ35DE]
WATER INLET AND THERMOSTAT ASSEMBLY
Revision: 2005 July 2005 FX
WATER INLET AND THERMOSTAT ASSEMBLYPFP:21200
ComponentsABS00E81
Removal and InstallationABS009RF
REMOVAL
1. Remove front engine undercover using power tool.
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-22, "WATER PUMP" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
3. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect radiator hose (lower) and oil cooler water hose from water inlet and thermostat assembly.
5. Remove water inlet and thermostat assembly. CAUTION:
Do not disassemble water inlet and thermostat assembly.
Replace them as a unit, if necessary.
1. Gasket 2. Water inlet and thermostat assembly
SBIA0483E
SLC962AB

CO-28
[VQ35DE]
WATER OUTLET AND WATER PIPING
Revision: 2005 July 2005 FX
WATER OUTLET AND WATER PIPINGPFP:11060
ComponentsABS00E82
Removal and InstallationABS007ZU
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-22, "WATER PUMP" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR
DUCT" .
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet.

A/T fluid charging pipe; Refer to AT- 2 7 0 , "TRANSMISSION ASSEMBLY" .

Intake manifold collectors (upper and lower). Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .

Rocker cover (right bank). Refer to EM-51, "ROCKER COVER" .
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engine coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

CO-34
[VK45DE]
OVERHEATING CAUSE ANALYSIS
Revision: 2005 July 2005 FX
Except cool-
ing system
parts mal-
function — Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked bumper —
—
Blocked radiator grille
Installed car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser Blocked air flow
Installed large fog lamp
Symptom Check items

CO-38
[VK45DE]
ENGINE COOLANT
Revision: 2005 July 2005 FX
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-246, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to CO-39, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.

Refill engine coolant up to filler neck of thermostat housing.

Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.

Use Genuine Nissan Long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SBIA0444E
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)

ENGINE COOLANT CO-39
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When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).

Cool down using a fan to reduce the time.

If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E

WATER PUMP CO-51
[VK45DE]
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Revision: 2005 July 2005 FX
WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belts.

Water pump can not be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301 (J33984-
A)].
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-246, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove following parts:

Engine front undercover

Air duct (inlet); Refer to EM-176, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt; Refer to EM-173, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E

THERMOSTAT AND WATER CONTROL VALVE CO-53
[VK45DE]
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Revision: 2005 July 2005 FX
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationABS006JP
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-37, "Chang-
ing Engine Coolant" and EM-246, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
2. Remove engine cover with power tool. Refer to EM-172, "
ENGINE ROOM COVER" .
3. Remove air duct (inlet). Refer to EM-176, "
AIR CLEANER AND AIR DUCT" .
4. Disconnect water suction hose from water inlet.
5. Remove water inlet and thermostat. CAUTION:
Do not disassemble thermostat.
6. Remove intake manifolds (upper and lower). Refer to EM-178, "
INTAKE MANIFOLD" .
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose 23. Water hose 24. Water hose
PBIC1561E

DI-2Revision: 2005 July 2005 FX
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ............................................. ... 52
Component Inspection ......................................... ... 53
OIL PRESSURE SWITCH ................................ ... 53
A/T INDICATOR ..................................................... ... 54
Wiring Diagram — AT/IND — .............................. ... 54
A/T Indicator Is Malfunction ................................. ... 56
WARNING CHIME .................................................. ... 58
System Description .............................................. ... 58
FUNCTION ....................................................... ... 58
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ......................................... ... 58
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ................................................... ... 59
LIGHT WARNING CHIME ................................ ... 59
SEAT BELT WARNING CHIME ........................ ... 59
CAN Communication System Description ........... ... 60
CAN Communication Unit .................................... ... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................ ... 62
Wiring Diagram — CHIME — .............................. ... 63
Terminals and Reference Value for BCM ............. ... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ...................................................... ... 67
Terminals and Reference Value for Combination
Meter ................................................................... ... 67
Trouble Diagnosis ................................................ ... 68
HOW TO PERFORM TROUBLE DIAGNOSIS . ... 68
PRELIMINARY CHECK .................................... ... 68
CONSULT-II Function (BCM) ............................... ... 69
DIAGNOSTIC ITEMS DESCRIPTION .............. ... 69
CONSULT-II BASIC OPERATION PROCEDURE
... 69
DATA MONITOR ............................................... ... 70
ACTIVE TEST .................................................. ... 70
SELF-DIAGNOSTIC RESULTS ........................ ... 71
All Warnings Are Not Operated ........................... ... 71
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-
ate) ...................................................................... ... 72
Key Warning Chime Does Not Operate (Without
Intelligent Key) ..................................................... ... 73
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ......... ... 75
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Intelligent Key Is Carried With The
Driver) .................................................................. ... 77
Light Warning Chime Does Not Operate ............. ... 79
Seat Belt Warning Chime Does Not Operate ...... ... 80
LANE DEPARTURE WARNING SYSTEM ............. ... 82
Precautions for Lane Departure Warning (LDW)
system ................................................................. ... 82
System Description .............................................. ... 82
LDW SYSTEM OPERATION ............................ ... 82
POWER SUPPLY AND GROUND CIRCUIT .... ... 84
CAN Communication ........................................... ... 84
SYSTEM DESCRIPTION ................................. ... 84
CAN COMMUNICATION UNIT ......................... ... 85
Action Test ........................................................... ... 85 LDW SYSTEM RUNNING TEST ......................
... 85
Camera Aiming Adjustment ................................. ... 86
OUTLINE .......................................................... ... 86
PREPARATION ................................................. ... 86
TARGET SETTING ........................................... ... 86
VEHICLE HEIGHT CHECK .............................. ... 89
AIMING ADJUSTMENT .................................... ... 89
Component Parts and Harness Connector Location ... 93
Schematic ............................................................ ... 94
Wiring Diagram — LDW — .................................. ... 95
Terminals and Reference Value for LDW Camera
Unit ....................................................................... ... 98
CONSULT-II Function (LDW) ............................... ... 98
DESCRIPTION ................................................. ... 98
CONSULT-II BASIC OPERATION .................... ... 98
WORK SUPPORT ............................................ ... 99
SELF-DIAG RESULTS ...................................... ... 99
DATA MONITOR ............................................... .100
ACTIVE TEST ................................................... .101
Trouble Diagnosis ................................................ .102
HOW TO PERFORM TROUBLE DIAGNOSIS . .102
SYMPTOM CHART ........................................... .102
Preliminary Inspection .......................................... .103
Power Supply and Ground Circuit Inspection ...... .104
DTC [C1B00] CAMERA UNIT MALF ................... .104
DTC [C1B01] CAM AIMING INCMP .................... .104
DTC [C1B02] VHCL SPD DATA MALF ................ .105
DTC [C1B03] ABNRML TEMP DETECT ............. .105
DTC [U1000] CAN COMM CIRCUIT ................... .105
DTC [U1010] CONTROL UNIT (CAN) ................. .105
LDW Chime Circuit Inspection ............................. .106
LDW Switch Circuit Inspection ............................. .107
LDW Indicator Lamp Circuit Inspection ................ .109
Turn Signal Input Inspection ................................ .110
Removal and Installation for LDW Camera Unit .. . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Chime ............ . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
Removal and Installation for LDW Switch ............ . 111
CLOCK ................................................................... .112
Wiring Diagram — CLOCK — .............................. .112
Removal and Installation of Clock ........................ .113
REMOVAL ......................................................... .113
INSTALLATION ................................................. .113
REAR VIEW MONITOR .......................................... .114
System Description .............................................. .114
POWER SUPPLY AND GROUND .................... .114
AV COMMUNICATION LINE ............................ .114
REAR VIEW CAMERA OPERATION ............... .114
Component Parts and Harness Connector Location .115
Schematic ............................................................ .116
Wiring Diagram — R/VIEW — ............................. .117
Terminals and Reference Value for Rear View Cam-
era Control Unit .................................................... .120
CONSULT-II Function (REARVIEW CAMERA) ... .121
CONSULT-II BASIC OPERATION .................... .121
WORK SUPPORT ............................................ .122