atc INFINITI FX35 2005 Service Manual

FRONT PROPELLER SHAFT PR-5
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Revision: 2005 July 2005 FX
Removal and InstallationADS001AA
REMOVAL
1. Remove the front and rear engine undercover with a power tool.
2. Remove the front cross bar with a power tool. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
3. Remove the exhaust front tube bracket with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect the heated oxygen sensor harness connector.
5. Remove the exhaust front tube mounting nuts with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
6. Remove the right bank three way catalyst with a power tool. Refer to EM-26, "
Removal and Installation"
(VQ35DE), EM-182, "Removal and Installation" (VK45DE).
7. Remove the power steering piping mounting bolts. Refer to PS-
41, "HYDRAULIC LINE" .
8. Remove the power steering gear box fixing bolts to secure work- ing area for removal of propeller shaft. Refer to PS-19, "
POWER
STEERING GEAR AND LINKAGE" .
CAUTION:
Be careful not to damage the steering gear box piping dur-
ing removal.
9. Put matching marks onto propeller shaft flange yoke and final drive companion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft flange and companion flange.
10. Remove the propeller shaft fixing bolts.
11. Set the transmission jack at the transfer, remove rear engine mounting bolts, and then lower transmission jack about 40-50
mm (0.16 - 0.21 in).
12. Remove propeller shaft from the front final drive and transfer.
INSPECTION

Inspect propeller shaft runout at measuring point. If runout
exceeds specifications, replace propeller shaft assembly.
SDIA1516E
SDIA1517E
SDIA1518E
Propeller shaft runout limit : 0.6 mm (0.024 in) or less
SPD106

PR-6
FRONT PROPELLER SHAFT
Revision: 2005 July 2005 FX

As shown in the figure, while fixing yoke on one side, check axial
play of joint. If outside the standard, replace propeller shaft
assembly.

Check propeller shaft for bend and damage. If damage is
detected, replace propeller shaft assembly.
CAUTION:
Do not disassemble joints.
INSTALLATION
Note the following, install in the reverse order of removal.

Align matching marks to install propeller shaft to final drive com-
panion flange, and then tighten to specified torque. Refer to PR-
4, "Components" .
CAUTION:
Do not reuse the bolts.

After assembly, perform a driving test to check propeller shaft
vibration. If vibration occurred, separate propeller shaft from
final drive or transfer. Reinstall companion flange after rotating it
by 90, 180, 270 degrees. Then perform driving test and check
propeller shaft vibration again at each point. Propeller shaft runout measuring point
Dimension A: 381.5 mm (15.01 in)
PDIA0338E
Journal axial play : 0 mm (0 in)
PDA0005D
SDIA1517E

REAR PROPELLER SHAFT PR-9
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Revision: 2005 July 2005 FX
Removal and InstallationADS001AC
REMOVAL
1. Move the A/T select lever to N position and release the parking brake.
2. Remove the tunnel stay with power tool. Refer to RSU-5, "
REAR
SUSPENSION ASSEMBLY" .
3. Remove the center muffler with power tool. Refer to EX-3,
"EXHAUST SYSTEM" .
4. Loosen mounting nuts of center bearing mounting brackets with power tool.
CAUTION:
Tighten mounting nuts temporarily.
5. For 2WD models

Put matching marks on propeller shaft rebro joint with final
drive companion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft and companion flange.
For AWD models

Put matching marks on propeller shaft flange yoke with trans-
fer companion flange and on rebro joint with final drive com-
panion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller shaft flange yoke, rebro joint and com-
panion flanges.
6. Remove propeller shaft fixing bolts and nuts.
7. Remove center bearing mounting bracket fixing nuts.
8. Remove propeller shaft.
CAUTION:
If constant velocity joint was bent during propeller shaft assembly removal, installation, or trans-
portation, its boot may be damaged. Wrap boot interference area to metal part with shop cloth or
rubber to protect boot from breakage.
PDIA0744E
PDIA0402E
PDIA0470E

REAR PROPELLER SHAFT PR-11
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Revision: 2005 July 2005 FX
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Avoid damaging the rebro joint boot, protect it with a shop towel or equivalent.

Align matching marks to install propeller shaft to final drive and transfer (AWD models only) companion
flanges, and then tighten to specified torque. Refer to PR-8, "
Components" .

Install center bearing mounting bracket (Upper) with its arrow
mark facing forward.

Adjust position of mounting bracket sliding back and forth to pre-
vent play in thrust direction of center bearing insulator. Install
bracket to vehicle.

After assembly, perform a driving test to check propeller shaft
vibration. If vibration occurred, separate propeller shaft from
final drive. Reinstall companion flange after rotating it by 60,
120, 180, 240, 300 degrees. Then perform driving test and
check propeller shaft vibration again at each point.

If propeller shaft or final drive has been replaced, connect them
as follows:
1. Install the propeller shaft while aligning its matching mark A with the matching mark B on the joint as close as possible.
2. Tighten the joint bolts to the specified torque. Refer to PR-8,
"Components" .
CAUTION:
Do not reuse the bolts, nuts and washers.
PDIA0017E
SDIA2049E

PR-12
REAR PROPELLER SHAFT
Revision: 2005 July 2005 FX
Disassembly and Assembly of Center BearingADS001AD
DISASSEMBLY
1. Put matching marks on propeller shaft and center flange, then
disassemble the 1st and 2nd propeller shaft.
CAUTION:
For matching mark, use paint. Do not damage the propeller
shaft flange and center flange.
2. Put matching marks onto the center flange and propeller shaft end as shown.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft end and center flange.
3. Hold the center flange using the flange wrench, and remove the lock nut.
4. Remove the center flange using a commercial available bearing puller then remove washer.
5. Press out the center bearing using the puller and hydraulic press.
SDIA1538E
SDIA1539E
Tool number : KV40104000 ( — )
SDIA1540E
Tool number : ST30031000 (J-22912-01)
SDIA1541E

REAR PROPELLER SHAFT PR-13
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Revision: 2005 July 2005 FX
ASSEMBLY
1.For the 3S80A-1VL107 (VQ35DE/2WD) and 3F80A-1VL107
(VK45DE/AWD) type

Install the center bearing with its “F” mark facing the front of
the vehicle.
For the 3F80A-1VL107(VQ35DE/AWD) type

Install the center bearing with its “F” mark facing the rear of
the vehicle.
2. Apply multi-purpose grease to the each face of the washer, then install washer.
3. Install the center flange onto the propeller shaft with aligning the marks that are marked while removal.
4. Install and tighten the lock nut to specified torque. Refer to PR-8, "
Components" .
CAUTION:
Do not use the lock nut.
5. Place a piece of wood under the center flange, stake the lock nut against the propeller shaft groove. [For the 3S80A-1VL107
(VQ35DE/2WD) and 3F80A-1VL107 (VQ35DE/AWD) type]
6. Assemble the 1st and 2nd shaft propeller shafts while aligning the matching marks that are marked during removal.
7. Install and tighten the bolts/nuts and tighten them to specified torque. Refer to PR-8, "
Components" .
CAUTION:
Do not reuse the bolts, nuts and washers.
SDIA1542E
SDIA1543E
SDIA1538E

POWER STEERING GEAR AND LINKAGE PS-25
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Revision: 2005 July 2005 FX
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for cracks and deformation. Replace it, if necessary.
Rack
Check rack for damage and wear. Replace it, if necessary.
Sub-Gear Assembly

Check pinion gear for damage and wear. Replace it, if necessary.

Check bearing while rotating it. Replace bearing if bearing ball race was dented, worn, or damaged.
Gear Housing Assembly
Check gear housing assembly for damage and scratches (inner wall). Replace it, if necessary.
Outer Socket and Inner Socket
Swing Torque

Hook a spring balance at the point shown in the figure. Confirm
if the reading is within the specification. When ball stud and
inner socket start moving the measured value must be within the
specification. If the reading is outside the specification, replace
socket.
Rotating Torque

Using a preload gauge (SST), check if reading is within the
value specified below. If the value is outside the standard,
replace outer sockets.
SGIA0547E
Item Outer socket Inner socket
Measuring point Cotter pin hole of stud Shown as L: 83.2 mm (3.276 in)
Swing torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb) 1.0 − 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measuring value 4.84 − 46.7 N (0.5 − 4.8 kg, 1.0 - 10 lb) 12.1 − 93.7 N (1.2 − 9.6 kg, 3.0 − 21 lb)
Rotating torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
SST882B

POWER STEERING OIL PUMP PS-35
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Revision: 2005 July 2005 FX
3. Install flow control valve A, flow control valve spring and flow
control valve B assembly to locations shown in the figure.
4. Match dowel pin A on flow control valve A, shown in the figure, with cutout B of front side plate and then install front side plate to
body assembly.
5. Install cam ring onto front side plate with smaller slit of cam ring facing body assembly.
6. Install pulley to body assembly.
CAUTION:
When installing pulley, be careful not to scratch oil seal.
7. Face the side of rotor with punch mark towards rear cover, and attach rotor to pulley shaft.
SGIA0526E
SGIA0528E
SGIA0623E
SGIA0529E

PS-36
POWER STEERING OIL PUMP
Revision: 2005 July 2005 FX
8. Install vane to rotor with facing the round portion outside.
9. Using a hammer and a 10 mm (0.39 in) box, install rotor snap
ring to slot in pulley shaft.
NOTE:
Do not reuse snap ring.
CAUTION:
Be careful not to damage rotor and pulley shaft.
10. Match dowel pin A on flow control valve A, shown in the figure, with cutout B of rear side plate and install rear side plate to car-
tridge.
11. Apply Genuine Nissan PSF or equivalent to O-ring and install O- ring into rear side plate.
NOTE:
Do not reuse O-ring.
12. Apply Genuine Nissan PSF or equivalent to Teflon ring and Install Teflon ring into rear side plate.
NOTE:
Do not reuse Teflon ring.
13. Position rear cover on body assembly and tighten mounting bolts to specified torque.
14. Apply Genuine Nissan PSF or equivalent to O-ring and install O-ring into suction pipe. NOTE:
Do not reuse O-ring.
15. Install suction pipe into body assembly.
16. Install bracket to body assembly and tighten mounting bolts to specified torque.
SST843A
SGIA0063E
SGIA0530E

RF-1
ROOF
I BODY
CONTENTS
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Revision: 2005 July 2005 FX
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ........................................................... ..... 4
CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. .... 11
TILT UP / SLIDE CLOSE OPERATION ............ .... 11
TILT DOWN / SLIDE OPEN OPERATION ....... .... 11
AUTO OPERATION ......................................... .... 11
RETAINED POWER OPERATION ................... .... 11 ANTI-PINCH FUNCTION .................................
... 12
MEMORY RESET PROCEDURE .................... ... 12
INITIALIZATION PROCEDURE ....................... ... 12
CAN Communication System Description ........... ... 13
CAN Communication Unit .................................... ... 13
Wiring Diagram — SROOF — ............................. ... 14
Terminals and Reference Value for BCM ............ ... 15
Terminals and Reference Value for Sunroof Motor
Assembly ............................................................. ... 15
Work Flow ............................................................ ... 16
CONSULT-II Function (BCM) .............................. ... 16
ACTIVE TEST .................................................. ... 17
WORK SUPPORT ............................................ ... 17
DATE MONITOR .............................................. ... 17
Trouble Diagnosis Chart by Symptom ................. ... 18
Power Supply and Ground Circuit Check of BCM ... 18
Sunroof Motor Assembly Power Supply and Ground
Circuit Check ....................................................... ... 19
Sunroof Switch System Check ............................ ... 20
Door Switch Check .............................................. ... 22
Wind Deflector Inspection .................................... ... 24
Link and Wire Assembly ...................................... ... 24
Fitting Adjustment ................................................ ... 24
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT ............................................................... ... 25
Removal and Installation ..................................... ... 25
SUNROOF UNIT ASSEMBLY .......................... ... 27
GLASS LID ....................................................... ... 28
SUNSHADE ..................................................... ... 29
WIND DEFLECTOR ......................................... ... 29
SUNROOF MOTOR ASSEMBLY ..................... ... 29