leak INFINITI FX35 2005 Manual PDF

THERMOSTAT AND WATER CONTROL VALVE CO-55
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Revision: 2005 July 2005 FX

Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)

Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-37, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0158E

CO-56
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitABS006JQ
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity (With reservoir tank at “MAX” level) 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressure Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Valve opening temperature 80 - 84 °C (176 - 183 °F)
Maximum valve lift More than 10 mm/ 95 °C (0.39 in/ 203 °F)
Valve closing temperature 77 °C (171 °F)
Valve opening temperature 93.5 - 96.5 °C (200 - 206 °F)
Maximum valve lift More than 8 mm/ 108 °C (0.315 in/ 226 °F)
Valve closing temperature 90 °C (194 °F)

EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION EC
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EC
Revision: 2005 July 2005 FX
ENGINE CONTROL SYSTEM
VQ35DE
INDEX FOR DTC ...................................................... 15
DTC No. Index .................................................... ... 15
Alphabetical Index ............................................... ... 19
PRECAUTIONS ..................................................... ... 23
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ... 23
On Board Diagnostic (OBD) System of Engine and
A/T ....................................................................... ... 23
Precaution ........................................................... ... 23
PREPARATION ...................................................... ... 27
Special Service Tools .......................................... ... 27
Commercial Service Tools ................................... ... 29
ENGINE CONTROL SYSTEM ............................... ... 30
System Diagram .................................................. ... 30
Multiport Fuel Injection (MFI) System ................. ... 31
Electronic Ignition (EI) System ............................ ... 33
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ... 34
AIR CONDITIONING CUT CONTROL .................. ... 35
Input/Output Signal Chart .................................... ... 35
System Description ............................................. ... 35
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ... 36
System Description ............................................. ... 36
Component Description ....................................... ... 37
CAN COMMUNICATION ....................................... ... 38
System Description ............................................. ... 38
EVAPORATIVE EMISSION SYSTEM .................... ... 39
Description .......................................................... ... 39
Component Inspection ........................................ ... 42
Removal and Installation ..................................... ... 43
How to Detect Fuel Vapor Leakage .................... ... 43
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ................................................................... ... 46
System Description ............................................. ... 46
Diagnostic Procedure .......................................... ... 47
Component Inspection ........................................ ... 49 POSITIVE CRANKCASE VENTILATION ..............
... 51
Description ........................................................... ... 51
Component Inspection ......................................... ... 51
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ..................................................................... ... 53
Description ........................................................... ... 53
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 54
Introduction .......................................................... ... 54
Two Trip Detection Logic ..................................... ... 54
Emission-Related Diagnostic Information ............ ... 55
Malfunction Indicator Lamp (MIL) ........................ ... 69
OBD System Operation Chart ............................. ... 72
BASIC SERVICE PROCEDURE ............................ ... 78
Basic Inspection .................................................. ... 78
Idle Speed and Ignition Timing Check ................. ... 83
Idle Mixture Ratio Adjustment .............................. ... 85
VIN Registration .................................................. ... 96
Accelerator Pedal Released Position Learning ... ... 96
Throttle Valve Closed Position Learning .............. ... 96
Idle Air Volume Learning ..................................... ... 97
Fuel Pressure Check ........................................... ... 99
TROUBLE DIAGNOSIS ......................................... .101
Trouble Diagnosis Introduction ............................ .101
DTC Inspection Priority Chart .............................. .107
Fail-Safe Chart .................................................... .109
Symptom Matrix Chart ......................................... .110
Engine Control Component Parts Location ......... .114
Vacuum Hose Drawing ........................................ .120
Circuit Diagram .................................................... .121
ECM Harness Connector Terminal Layout .......... .123
ECM Terminals and Reference Value .................. .123
CONSULT-II Function (ENGINE) ......................... .132
Generic Scan Tool (GST) Function ...................... .144
CONSULT-II Reference Value in Data Monitor .... .147
Major Sensor Reference Graph in Data Monitor
Mode .................................................................... .151
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .153
Description ........................................................... .153
Testing Condition ................................................. .153

EC-8Revision: 2005 July 2005 FX
VK45DE
INDEX FOR DTC .....................................................707
DTC No. Index ..................................................... .707
Alphabetical Index ............................................... .711
PRECAUTIONS ...................................................... .715
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. .715
On Board Diagnostic (OBD) System of Engine and
A/T ....................................................................... .715
Precaution ........................................................... .715
PREPARATION ...................................................... .719
Special Service Tools .......................................... .719
Commercial Service Tools ................................... .720
ENGINE CONTROL SYSTEM ............................... .721
System Diagram .................................................. .721
Multiport Fuel Injection (MFI) System .................. .722
Electronic Ignition (EI) System ............................ .724
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. .725
AIR CONDITIONING CUT CONTROL ................... .726
Input/Output Signal Chart .................................... .726
System Description .............................................. .726
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .727
System Description .............................................. .727
Component Description ....................................... .728
CAN COMMUNICATION ........................................ .729
System Description .............................................. .729
EVAPORATIVE EMISSION SYSTEM .................... .730
Description ........................................................... .730
Component Inspection ......................................... .733
Removal and Installation ..................................... .734
How to Detect Fuel Vapor Leakage ..................... .734
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ................................................................... .737
System Description .............................................. .737
Diagnostic Procedure .......................................... .738
Component Inspection ......................................... .740
POSITIVE CRANKCASE VENTILATION .............. .742
Description ........................................................... .742
Component Inspection ......................................... .742
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ..................................................................... .744
Description ........................................................... .744
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... .745
Introduction .......................................................... .745
Two Trip Detection Logic ..................................... .745
Emission-Related Diagnostic Information ............ .746
Malfunction Indicator Lamp (MIL) ........................ .760
OBD System Operation Chart ............................. .764
BASIC SERVICE PROCEDURE ............................ .769
Basic Inspection .................................................. .769
Idle Speed and Ignition Timing Check ................. .774
Idle Mixture Ratio Adjustment .............................. .775
VIN Registration .................................................. .786
Accelerator Pedal Released Position Learning ... .786
Throttle Valve Closed Position Learning .............. .786 Idle Air Volume Learning ......................................
.787
Fuel Pressure Check ........................................... .789
TROUBLE DIAGNOSIS ......................................... .791
Trouble Diagnosis Introduction ............................ .791
DTC Inspection Priority Chart .............................. .797
Fail-Safe Chart ..................................................... .799
Symptom Matrix Chart ......................................... .800
Engine Control Component Parts Location .......... .804
Vacuum Hose Drawing ........................................ .810
Circuit Diagram .................................................... .811
ECM Harness Connector Terminal Layout ........... .813
ECM Terminals and Reference Value .................. .813
CONSULT-II Function (ENGINE) ......................... .822
Generic Scan Tool (GST) Function ...................... .835
CONSULT-II Reference Value in Data Monitor .... .838
Major Sensor Reference Graph in Data Monitor
Mode .................................................................... .842
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .844
Description ........................................................... .844
Testing Condition ................................................. .844
Inspection Procedure ........................................... .844
Diagnostic Procedure ........................................... .845
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ...................................................................... .854
Description ........................................................... .854
Diagnostic Procedure ........................................... .854
POWER SUPPLY AND GROUND CIRCUIT .......... .855
Wiring Diagram .................................................... .855
Diagnostic Procedure ........................................... .856
Ground Inspection ................................................ .861
DTC U1000, U1001 CAN COMMUNICATION LINE .862
Description ........................................................... .862
On Board Diagnosis Logic ................................... .862
DTC Confirmation Procedure ............................... .862
Wiring Diagram .................................................... .863
Diagnostic Procedure ........................................... .864
DTC P0011, P0021 IVT CONTROL ........................ .865
Description ........................................................... .865
CONSULT-II Reference Value in Data Monitor Mode .866
On Board Diagnosis Logic ................................... .866
DTC Confirmation Procedure ............................... .867
Wiring Diagram .................................................... .868
Diagnostic Procedure ........................................... .871
Component Inspection ......................................... .875
Removal and Installation ...................................... .876
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER .877
Description ........................................................... .877
CONSULT-II Reference Value in Data Monitor Mode .877
On Board Diagnosis Logic ................................... .877
DTC Confirmation Procedure ............................... .878
Wiring Diagram .................................................... .879
Diagnostic Procedure ........................................... .882
Component Inspection ......................................... .884
Removal and Installation ...................................... .884
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER .885
Description ........................................................... .885
CONSULT-II Reference Value in Data Monitor Mode

EC-16
[VQ35DE]
INDEX FOR DTC
Revision: 2005 July 2005 FX
P0302 0302 CYL 2 MISFIRE EC-285
P0303 0303 CYL 3 MISFIREEC-285
P0304 0304 CYL 4 MISFIREEC-285
P0305 0305 CYL 5 MISFIREEC-285
P0306 0306 CYL 6 MISFIREEC-285
P0327 0327 KNOCK SEN/CIRC-B1EC-295
P0328 0328 KNOCK SEN/CIRC-B1EC-295
P0335 0335 CKP SEN/CIRCUITEC-300
P0340 0340 CMP SEN/CIRC-B1EC-307
P0345 0345 CMP SEN/CIRC-B2EC-307
P0420 0420 TW CATALYST SYS-B1EC-316
P0430 0430 TW CATALYST SYS-B2EC-316
P0441 0441 EVAP PURG FLOW/MONEC-322
P0442 0442 EVAP SMALL LEAKEC-327
P0444 0444 PURG VOLUME CONT/VEC-336
P0445 0445 PURG VOLUME CONT/VEC-336
P0447 0447 VENT CONTROL VALVEEC-343
P0451 0451 EVAP SYS PRES SENEC-350
P0452 0452 EVAP SYS PRES SENEC-353
P0453 0453 EVAP SYS PRES SENEC-359
P0455 0455 EVAP GROSS LEAKEC-367
P0456 0456 EVAP VERY SML LEAKEC-375
P0460 0460 FUEL LEV SEN SLOSHEC-385
P0461 0461 FUEL LEVEL SENSOREC-387
P0462 0462 FUEL LEVL SEN/CIRCEC-389
P0463 0463 FUEL LEVL SEN/CIRCEC-389
P0500 0500
VEH SPEED SEN/CIRC*5EC-391
P0506 0506 ISC SYSTEM EC-393
P0507 0507 ISC SYSTEMEC-395
P0550 0550 PW ST P SEN/CIRCEC-397
P0605 0605 ECMEC-402
P0700 0700 TCM AT- 11 3
P0705 0705 PNP SW/CIRCAT- 11 4
P0710 0710 ATF TEMP SEN/CIRCAT-136
P0720 0720
VEH SPD SEN/CIR AT*5AT- 11 8
P0725 0725 ENGINE SPEED SIG AT-123
P0740 0740 TCC SOLENOID/CIRCAT-125
P0744 0744 A/T TCC S/V FNCTNAT-127
P0745 0745 L/PRESS SOL/CIRCAT-129
P1031 1031 A/F SEN1 HTR (B1)EC-405
P1032 1032 A/F SEN1 HTR (B1)EC-405
P1051 1051 A/F SEN1 HTR (B2)EC-405
DTC*1
Items
(CONSULT-II screen terms) Reference page
CONSULT-II
GST*
2ECM*3

EC-20
[VQ35DE]
INDEX FOR DTC
Revision: 2005 July 2005 FX
CTP LEARNING P1225 1225 EC-479
CTP LEARNING P1226 1226EC-481
CYL 1 MISFIRE P0301 0301EC-285
CYL 2 MISFIRE P0302 0302EC-285
CYL 3 MISFIRE P0303 0303EC-285
CYL 4 MISFIRE P0304 0304EC-285
CYL 5 MISFIRE P0305 0305EC-285
CYL 6 MISFIRE P0306 0306EC-285
D/C SOLENOID/CIRC P1762 1762 AT-158
D/C SOLENOID FNCTN P1764 1764AT-160
ECM P0605 0605EC-402
ECM BACK UP/CIRCUIT P1065 1065EC-413
ECT SEN/CIRCUIT P0117 0117EC-208
ECT SEN/CIRCUIT P0118 0118EC-208
ECT SENSOR P0125 0125EC-220
ENG OVER TEMP P1217 1217EC-467
ENGINE SPEED SIG P0725 0725 AT-123
ETC ACTR P1121 1121EC-424
ETC FUNCTION/CIRC P1122 1122EC-426
E T C M O T P 11 2 8 11 2 8EC-437
ETC MOT PWR P1124 1124EC-432
ETC MOT PWR P1126 1126EC-432
EVAP GROSS LEAK P0455 0455EC-367
EVAP PURG FLOW/MON P0441 0441EC-322
EVAP SMALL LEAK P0442 0442EC-327
EVAP SYS PRES SEN P0451 0451EC-350
EVAP SYS PRES SEN P0452 0452EC-353
EVAP SYS PRES SEN P0453 0453EC-359
EVAP VERY SML LEAK P0456 0456EC-375
FR/B SOLENOID/CIRC P1757 1757 AT-154
FR/B SOLENOID FNCT P1759 1759AT-156
FTT SEN/CIRCUIT P0182 0182EC-273
FTT SEN/CIRCUIT P0183 0183EC-273
FTT SENSOR P0181 0181EC-267
FUEL LEV SEN SLOSH P0460 0460EC-385
FUEL LEVEL SENSOR P0461 0461EC-387
FUEL LEVL SEN/CIRC P0462 0462EC-389
FUEL LEVL SEW/CIRC P0463 0463EC-389
FUEL SYS-LEAN-B1 P0171 0171EC-248
FUEL SYS-LEAN-B2 P0174 0174EC-248
FUEL SYS-RICH-B1 P0172 0172EC-258
FUEL SYS-RICH-B2 P0175 0175EC-258
Items
(CONSULT-II screen terms) DTC*
1
Reference page
CONSULT-II
GST*
2ECM*3

PRECAUTIONS EC-25
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Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop-
erly. Refer to EC-123
.

Handle mass air flow sensor carefully to avoid damage.

Do not disassemble mass air flow sensor.

Do not clean mass air flow sensor with any type of deter-
gent.

Do not disassemble electric throttle control actuator.

Even a slight leak in the air intake system can cause seri-
ous incidents.

Do not shock or jar the camshaft position sensor (PHASE),
crankshaft position sensor (POS).

After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.

When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.

Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
MEF040D
SEF217U
SEF348N

PREPARATION EC-29
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Commercial Service ToolsABS006K3
Tool name
(Kent-Moore No.) Description
Leak detector
i.e.: (J-41416) Locating EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD) Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382) Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12) Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907) Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779

EC-42
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2005 July 2005 FX
Component InspectionABS006Z8
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-341 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-271 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-348 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-358 .
PBIB1044E
SEF445Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Va c u u m : − 6.0 to −3.3 kPa ( −0.061 to −0.034 kg/cm
2 ,
− 0.87 to −0.48 psi)
SEF943S

EVAPORATIVE EMISSION SYSTEM EC-43
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationABS006Z9
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageABS006ZA
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF462UA
PBIB1029E
PBIB1030E