oil change INFINITI FX35 2005 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2005, Model line: FX35, Model: INFINITI FX35 2005Pages: 4731, PDF Size: 60.13 MB
Page 5 of 4731
QUICK REFERENCE CHART M35/M45
REAR WHEEL ALIGNMENT (Unladen*)
ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N (50 kg, 110 lb) with engine running.
REFILL CAPACITIESELS00040
Camber
Degree minute (Decimal degree)Minimum – 1° 18′ (– 1.30°)
Nominal – 0° 48′ (– 0.80°)
Maximum – 0° 18′ (– 0.30°)
Total toe-inDistance ( A – B ) Minimum 2.4 mm (0.094 in)
Nominal 4.7 mm (0.185 in)
Maximum 7.0 mm (0.276 in)
Angle (left plus right )
Degree minute (Degree)Minimum 0° 05′ (0.08°)
Nominal 0° 10′ (0.17°)
Maximum 0° 15′ (0.25°)
Front brake Pad wear limit 2.0 mm (0.079 in)
Rotor repair limit 26.0 mm (1.024 in)
Rear brake Pad wear limit 2.0 mm (0.079 in)
Rotor repair limit 14.0 mm (0.551 in)
Pedal free height 161.5 - 171.5 mm (6.358 - 6.752 in)
Pedal depressed height* More than 80 mm (3.15 in)
UNITLiter US measure
Fuel tank90 23 - 3/4 gal
Coolant ( With reservoir tank )VQ35DE 8.6 9 - 1/8 qt
VK45DE 10.0 10 - 5/8 qt
Engine(VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine(VK45DE)Drain and refill
With oil filter change 6.4 6 - 3/4 qt
Without oil filter change 5.8 6 - 1/8 qt
Dry engine (Overhaul) 7.2 7 - 5/8 qt
Transmission A/T 10.3 10 - 7/8 qt
Transfer1.25 2 - 5/8 pt
Differential carrierFront 0.65 1 - 3/8 pt
Rear 1.4 3 pt
Power steering system 1.0 1 - 1/8 qt
Air conditioning systemCompressor oil 0.18 6.0 fl oz
Refrigerant 0.55 kg 1.21 lb
2005
Page 87 of 4731
AT-4Revision: 2005 July 2005 FX
In “N” Position, Vehicle Moves .............................
.196
Large Shock (“N” to “D” Position) ........................ .197
Vehicle Does Not Creep Backward in “R” Position .200
Vehicle Does Not Creep Forward in “D” Position . .203
Vehicle Cannot Be Started from D
1 ..................... .205
A/T Does Not Shift: D
1 → D2 ............................... .208
A/T Does Not Shift: D
2 → D3 ............................... .210
A/T Does Not Shift: D
3 → D4 ............................... .212
A/T Does Not Shift: D
4 → D5 ............................... .215
A/T Does Not Perform Lock-up ........................... .217
A/T Does Not Hold Lock-up Condition ................. .219
Lock-up Is Not Released ..................................... .221
Engine Speed Does Not Return to Idle ............... .221
Cannot Be Changed to Manual Mode ................. .223
A/T Does Not Shift: 5th Gear → 4th Gear ........... .223
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .225
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .227
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .229
Vehicle Does Not Decelerate by Engine Brake ... .231
SHIFT CONTROL SYSTEM ................................... .233
Control Device Removal and Installation ............. .233
Control Rod Removal and Installation ................. .234
Adjustment of A/T Position .................................. .235
Checking of A/T Position ..................................... .235
A/T SHIFT LOCK SYSTEM .................................... .236
Description ........................................................... .236
Shift Lock System Electrical Parts Location ........ .236
Wiring Diagram — AT — SHIFT .......................... .237
Diagnostic Procedure .......................................... .238
KEY INTERLOCK CABLE ..................................... .240
Components ........................................................ .240
Removal and Installation ..................................... .241
ON-VEHICLE SERVICE ......................................... .243
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .243
Parking Components (2WD Models Only) ........... .255
Rear Oil Seal ....................................................... .262
Revolution Sensor Components (2WD Models Only) ....................................................................
.263
AIR BREATHER HOSE .......................................... .268
Removal and Installation ...................................... .268
TRANSMISSION ASSEMBLY ................................ .270
Removal and Installation (2WD Models) .............. .270
Removal and Installation (AWD Models) ............. .273
OVERHAUL ............................................................ .278
Components ......................................................... .278
Oil Channel .......................................................... .286
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .288
DISASSEMBLY ...................................................... .290
Disassembly ......................................................... .290
REPAIR FOR COMPONENT PARTS ..................... .308
Oil Pump .............................................................. .308
Front Sun Gear, 3rd One-way Clutch ................... .311
Front Carrier, Input Clutch, Rear Internal Gear .... .313
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .318
High and Low Reverse Clutch ............................. .323
Direct Clutch ........................................................ .326
ASSEMBLY ............................................................ .328
Assembly (1) ........................................................ .328
Adjustment ........................................................... .341
Assembly (2) ........................................................ .344
SERVICE DATA AND SPECIFICATIONS (SDS) ... .351
General Specifications ......................................... .351
Vehicle Speed at Which Gear Shifting Occurs ..... .351
Vehicle Speed at Which Lock-up Occurs/Releases .352
Stall Speed ........................................................... .352
Line Pressure ....................................................... .352
A/T Fluid Temperature Sensor ............................. .352
Turbine Revolution Sensor ................................... .353
Vehicle Speed Sensor A/T (Revolution Sensor) .. .353
Reverse Brake ..................................................... .353
Total End Play ...................................................... .353
Page 118 of 4731
A/T CONTROL SYSTEM AT-35
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
Lock-up ControlACS002LK
The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases
the torque converter clutch piston.
Lock-up Operation Condition Table
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL
Lock-up Control System Diagram
PCIA0013E
selector lever D position M5 position M4 position
Gear position 5 4 5 4
Lock-up ×– ××
Slip lock-up ××––
PCIA0014E
Page 120 of 4731
A/T CONTROL SYSTEM AT-37
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
Control ValveACS002LM
FUNCTION OF CONTROL VALVE
Name Function
Torque converter regulator valve In order to prevent the pressure supplied to the torque converter from being excessive,
the line pressure is adjusted to the optimum pressure (torque converter operating pres-
sure).
Pressure regulator valve
Pressure regulator plug
Pressure regulator sleeve Adjusts the oil discharged from the oil pump to the optimum pressure (line pressure) for
the driving state.
Front brake control valve When the front brake is coupled, adjusts the line pressure to the optimum pressure
(front brake pressure) and supplies it to the front brake. (In 1st, 2nd, 3rd, and 5th gears,
adjusts the clutch pressure.)
Accumulator control valve Adjusts the pressure (accumulator control pressure) acting on the accumulator piston
and low coast reducing valve to the pressure appropriate to the driving state.
Pilot valve A Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for line pressure control, shift change control, and lock-up control.
Pilot valve B Adjusts the line pressure and produces the constant pressure (pilot pressure) required
for shift change control.
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
Low coast brake reducing valve When the low coast brake is coupled, adjusts the line pressure to the optimum pressure
(low coast brake pressure) and supplies it to the low coast brake.
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4th gear and switches the direct clutch coupling capacity.
High and low reverse clutch control valve When the high and low reverse clutch is coupled, adjusts the line pressure to the opti-
mum pressure (high and low reverse clutch pressure) and supplies it to the high and low
reverse clutch. (In 1st, 3rd, 4th and 5th gears, adjusts the clutch pressure.)
Input clutch control valve When the input clutch is coupled, adjusts the line pressure to the optimum pressure
(input clutch pressure) and supplies it to the input clutch. (In 4th and 5th gears, adjusts
the clutch pressure.)
Direct clutch control valve When the direct clutch is coupled, adjusts the line pressure to the optimum pressure
(direct clutch pressure) and supplies it to the direct clutch. (In 2nd, 3rd, and 4th gears,
adjusts the clutch pressure.)
TCC control valve
TCC control plug
TCC control sleeve Switches the lock-up to operating or released. Also, by performing the lock-up operation
transiently, lock-up smoothly.
Torque converter lubrication valve Operates during lock-up to switch the torque converter, cooling, and lubrication system
oil passage.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Manual valve Sends line pressure to each circuit according to the select position. The circuits to which
the line pressure is not sent drain.
Page 156 of 4731
TROUBLE DIAGNOSIS AT-73
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX26
Slips/Will
Not
Engage Lock-up is not
released.
Refer to AT-221,
"Lock-up Is Not
Released" . ON vehicle 1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. Engine speed signalAT-123
4. Turbine revolution sensorAT-141
5. Torque converter clutch solenoid valveAT-125
6. CAN communication lineAT-106
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-2909. Oil pump assemblyAT-308
27 No shock at all or the
clutch slips when
vehicle changes
speed D
1 → D2 or
M
1 → M2 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
4. CAN communication line AT-106
5. Line pressure test AT- 5 4
6. Control valve with TCMAT-243
OFF vehicle 7. Torque converter
AT-290
8. Oil pump assemblyAT-308
9. 3rd one-way clutch AT- 3 11
10. Gear systemAT-278
11. Direct clutchAT-326
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT-19, "Cross-
Sectional View (AWD Models)" ) AT-290
No. Items Symptom Condition Diagnostic Item
Reference
page
Page 157 of 4731
AT-74
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
28
Slips/Will
Not
Engage No shock at all or the
clutch slips when
vehicle changes
speed D
2 → D3 or
M
2 → M3 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 4 3
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valve AT- 1 8 1,
AT- 1 6 2
4. CAN communication line AT- 1 0 6
5. Line pressure test AT- 5 4
6. Control valve with TCMAT- 2 4 3
OFF vehicle 7. Torque converter
AT- 2 9 0
8. Oil pump assemblyAT- 3 0 8
9. 3rd one-way clutch AT- 3 11
10. Gear systemAT- 2 7 8
11. High and low reverse clutchAT- 3 2 3
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-Sectional View (2WD Models)" or AT-19,
"Cross-Sectional View (AWD Models)" ) AT- 2 9 0
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT- 1 9 , "Cross-
Sectional View (AWD Models)" ) AT- 2 9 0
29 No shock at all or the
clutch slips when
vehicle changes
speed D
3 → D4 or
M
3 → M4 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 4 3
3. ATF pressure switch 3 and input clutch solenoid valve AT- 1 7 7,
AT- 1 5 0
4. ATF pressure switch 1 and front brake solenoid valve AT- 1 7 5
,
AT- 1 5 4
5. CAN communication line AT- 1 0 6
6. Line pressure test AT- 5 4
7. Control valve with TCMAT- 2 4 3
OFF vehicle 8. Torque converter
AT- 2 9 0
9. Oil pump assemblyAT- 3 0 8
10. Input clutchAT- 3 1 3
11. Gear systemAT- 2 7 8
12. High and low reverse clutchAT- 3 2 3
13. Direct clutchAT- 3 2 6
No. Items Symptom Condition Diagnostic Item Reference
page
Page 158 of 4731
TROUBLE DIAGNOSIS AT-75
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
30
Slips/Will
Not
Engage No shock at all or the
clutch slips when
vehicle changes
speed D
4 → D5 or
M
4 → M5 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 1 and front brake solenoid valve AT-175,
AT-154
4. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
5. CAN communication line AT-106
6. Line pressure test AT- 5 4
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-290
9. Oil pump assemblyAT-308
10. Front brake (brake band)AT-290
11. Input clutchAT-313
12. Gear systemAT-278
13. High and low reverse clutchAT-323
31 When you press the
accelerator pedal and
shift speed D5 → D4
or M
5 → M4 the
engine idles or the
transmission slips. ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 1 and front brake solenoid valve AT-175,
AT-154
4. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
5. CAN communication line AT-106
6. Line pressure test AT- 5 4
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-290
9. Oil pump assemblyAT-308
10. Input clutchAT-313
11. Gear systemAT-278
12. High and low reverse clutchAT-323
13. Direct clutchAT-326
No. Items Symptom Condition Diagnostic Item Reference
page
Page 165 of 4731
AT-82
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
45
Slips/Will
Not
Engage With selector lever in
“D” position, driving is
not possible. ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. PNP switchAT- 11 4
4. Control linkage adjustmentAT- 2 3 5
5. Control valve with TCMAT- 2 4 3
OFF vehicle 6. Torque converter
AT- 2 9 0
7. Oil pump assemblyAT- 3 0 8
8. 1st one-way clutchAT- 3 1 8
9. Gear systemAT- 2 7 8
10. Reverse brakeAT- 2 9 0
11. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-Sectional View (2WD Models)" or AT-19,
"Cross-Sectional View (AWD Models)" ) AT- 2 9 0
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT- 1 9 , "Cross-
Sectional View (AWD Models)" ) AT- 2 9 0
46
With selector lever in
“R” position, driving is
not possible. ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. PNP switchAT- 11 4
4. Control linkage adjustmentAT- 2 3 5
5. Control valve with TCMAT- 2 4 3
OFF vehicle 6. Gear system
AT- 2 7 87. Output shaftAT- 2 9 0
8. Reverse brakeAT- 2 9 0
47 Does Not
Change Does not change M5
→ M4.
Refer to AT-223, "A/T
Does Not Shift: 5th
Gear → 4th Gear" . ON vehicle 1. PNP switch
AT- 11 4
2. A/T fluid level and state AT- 5 2
3. Control linkage adjustmentAT- 2 3 5
4. Manual mode switchAT- 1 7 0
5. ATF pressure switch 1AT- 1 7 5
6. CAN communication lineAT- 1 0 6
7. Control valve with TCMAT- 2 4 3
OFF vehicle 8. Front brake (brake band) AT- 2 9 0
No. Items Symptom Condition Diagnostic Item Reference
page
Page 449 of 4731
ATC-12
PRECAUTIONS
Revision: 2005 July 2005 FX
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Never confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at, or
around, the connection.
O-Ring Part Numbers and Specifications
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same way as it is when mounted on the car. Fail-
ure to do so will cause lubricant to enter the low-pressure chamber.
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes at the final stage of the opera-
tion. Never remove the seal caps of pipes and other components until just before required for con-
nection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings.
When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until a click can be heard, then tighten the nut or bolt by hand until snug. Make sure
that the O-ring is installed to tube correctly.
Connection type Piping connection point Part number QTY O-ring size
New Low-pressure pipe 1 to low-pressure pipe 2 (One-touch joint) 92473 N8221 2 16
Low-pressure pipe 2 to expansion valve 92473 N8210 1 16
High-pressure pipe 1 to high-pressure pipe 2 (One-touch joint) 92471 N8221 2 8
High-pressure pipe 3 to expansion valve 92471 N8210 1 8
High-pressure pipe 2 to high-pressure pipe 3 (One-touch joint) 92471 N8221 2 8
Condenser to high-pressure flexible hose (One-touch joint) 92472 N8221 2 12
Condenser to high-pressure pipe 1 (One-touch joint) 92471 N8221 2 8
Low-pressure flexible hose to low-pressure pipe 1 (One-touch joint) 92473 N8221 2 16
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser pipe Inlet
92471 N8210 1
8
Outlet 1
Former Refrigerant pressure sensor to condenser J2476 89956 1 10
Expansion valve to evaporator Inlet 92475 71L00 1 12
Outlet 92475 72L00 1 16
Lubricant name : Nissan A/C System Oil Type S
Part number : KLH00-PAGS0
Page 455 of 4731
ATC-18
PREPARATION
Revision: 2005 July 2005 FX
HFC-134a (R-134a) Service Tools and EquipmentAJS00144
Never mix HFC-134a (R-134a) refrigerant and/or its specified lubricant with CFC-12 (R-12) refrigerant and/or
its lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Refrigerant container fittings, service hose fittings and service equipment fittings (equipment which handles
refrigerant and/or lubricant) are different between CFC-12 (R-12) and HFC-134a (R-134a). This is to avoid
mixed use of the refrigerants/lubricant.
Never use adapters that convert one size fitting to another: refrigerant/lubricant contamination will occur and
compressor malfunction will result.
Tool number
(Kent-Moore No.)
Tool name Description
HFC-134a (R-134a) refrigerant Container color: Light blue
Container marking: HFC-134a (R-
134a)
Fitting size: Thread size
Large container 1/2″ -16 ACME
KLH00-PAGS0
( - )
Nissan A/C System Oil Type S
(DH-PS) Type: Polyalkylene glycol oil (PAG),
type S (DH-PS)
Application: HFC-134a (R-134a)
wobble (swash) plate compressors
(Nissan only)
Capacity: 40 m (1.4 US fl oz., 1.4
Imp fl oz.)
(AC-R2005-NI)
ACR5 A/C Service Center Function: Refrigerant recovery,
recycling and recharging
(J-41995)
Electrical leak detector Power supply:
DC 12 V (Battery terminal)
S-NT196
S-NT197
WJIA0293E
AHA281A