ignition INFINITI FX35 2006 Service Manual

EM-200
[VK45DE]
ROCKER COVER
Revision: 2006 December 2006 FX35/FX45
ROCKER COVERPFP:13264
ComponentsNBS003I9
Removal and InstallationNBS003IA
REMOVAL
1. Remove engine cover with power tool. Refer to EM-173, "ENGINE ROOM COVER" .
2. Release the fuel pressure. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-215, "
CAMSHAFT" .
d. Remove electric throttle control actuator. Refer to EM-179, "
INTAKE MANIFOLD" .
e. Remove ignition coil. Refer to EM-191, "
IGNITION COIL" .
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-191, "
IGNITION COIL" .
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E

EM-204
[VK45DE]
TIMING CHAIN
Revision: 2006 December 2006 FX35/FX45

Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS003IC
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-243, "ENGINE ASSEMBLY" .
2. Remove the following components and related parts:

Drive belt auto tensioner and idler pulley; Refer to EM-176, "Drive Belt Auto Tensioner and Idler Pulley"
.

Thermostat housing and hoses; Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .

Ignition coil; Refer to EM-191, "IGNITION COIL" .

Rocker cover; Refer to EM-200, "ROCKER COVER" .
3. If necessary, remove intake valve timing control position sensor (right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:

Handle carefully to avoid dropping and shocks.

Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover. CAUTION:

Handle components and parts carefully to avoid dropping and shocks.

Do not disassemble.

Do not allow metal powder to adhere to magnetic part at sensor tip.

Do not place sensors in a location where they are exposed to magnetism.
1. Camshaft sprocket (EXH) 2. Camshaft sprocket (INT) 3. Camshaft sprocket (INT)
4. Camshaft sprocket (EXH) 5. Front cover 6. Intake valve timing control solenoid
valve (right bank)
7. O-ring 8. Seal ring 9. Intake valve timing control position
sensor (right bank)
10. O-ring 11. Intake valve timing control cover
(right bank) 12.Intake valve timing control position
sensor (left bank)
13. O-ring 14. Intake valve timing control cover (left
bank) 15. Seal ring
16. Intake valve timing control solenoid
valve (left bank) 17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position sensor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32. Timing chain tension guide
(right bank) 33.
Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38. Timing chain slack guide
(left bank) 39.
Timing chain tension guide
(left bank)
40. O-ring
A. Refer to EM-208
.
PBIC0050E

EM-214
[VK45DE]
TIMING CHAIN
Revision: 2006 December 2006 FX35/FX45
f. Further tighten by 90 degrees. (Angle tightening)

Check the tightening angle by referencing to the notches. The
angle between two notches is 90 degrees.
15. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns smoothly.
16. Install in the reverse order of removal after this step. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS"

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2346E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

CAMSHAFT EM-221
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
4. Tighten camshaft bracket bolts in the following steps, in numeri- cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft brackets, be sure to wipe off excessive liquid gasket
from the parts listed below.

Mating surface of rocker cover

Mating surface of front cover
5. Install camshaft sprockets.

Install by checking with identification mark on surface.

Install camshaft sprocket (EXH) by selectively using the
groove of dowel pin according to the bank. (Common part
used for both banks.)

Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-222, "
Valve Clearance" .
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:

Perform this inspection only when DTC P0011 and/or P0021 are detected in self-diagnostic results
of CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-748,
"TROUBLE DIAGNOSIS" .

Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-25, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-203, "
TIMING CHAIN" .
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E

EM-232
[VK45DE]
CYLINDER HEAD
Revision: 2006 December 2006 FX35/FX45
CYLINDER HEADPFP:11041
On-Vehicle ServiceNBS003IJ
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to EC-746, "
FUEL PRESSURE RELEASE" .
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-173, "
ENGINE ROOM COVER" .
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-191, "
IGNITION COIL" and EM-192,
"SPARK PLUG (PLATINUM-TIPPED TYPE)" .
5. Connect engine tachometer (not required in use of CONSULT-II).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.

Use compression gauge adapter (SST) which is required on
No. 7 and 8 cylinders.

Use compression gauge adapter (if no SST is used) whose
picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cyl-
inder head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191) / 300 1,130 (11.5, 164) / 300 98 (1.0, 14) / 300

EM-246
[VK45DE]
ENGINE ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
Separation Work
1. Change engine slinger installing to cylinder head (right bank). NOTE:
In order to keep secure position when hoisting engine.
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member. CAUTION:

Before and during this lifting, always make sure that any harnesses are left connected.

Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
5. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
6. Separate engine from transmission assembly. Refer to AT- 2 6 9 , "
Removal and Installation (AWD Models)"
.
7. Remove front final drive from engine. Refer to FFD-13, "
FRONT FINAL DRIVE ASSEMBLY" .
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.

Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.

For a location with a positioning pin, insert it securely into hole of mating part.

For a part with a specified installation orientation, refer to component figure in EM-243, "Removal and
Installation" .

When installing engine mounting brackets (RH and LH) on cylin-
der block, tighten two upper bolts (shown as “A” in the figure)
first. Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.

Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant. Slinger bolts:
: 33.4 N·m (3.4 kg-m, 25 ft-lb)
PBIC2447E
PBIC2365E

EM-250
[VK45DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45
–Intake manifolds (upper and lower); Refer to EM-179, "INTAKE MANIFOLD" .
–Exhaust manifold; Refer to EM-183, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
–Fuel tube and fuel injector assembly; Refer to EM-194, "FUEL INJECTOR AND FUEL TUBE" .
–A/C compressor; Refer to ATC-139, "Components" .
–Ignition coil; Refer to EM-191, "IGNITION COIL" .
–Rocker cover; Refer to EM-200, "ROCKER COVER" .
–Other removable brackets
NOTE:
The figure shows an example of widely use engine stand that
can hold mating surface of transmission with drive plate and rear
plate removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
4. Drain engine oil. Refer to LU-27, "
Changing Engine Oil" .
5. Drain engine coolant from inside engine by removing water drain plugs “B” as shown in the figure.
6. Remove the following parts and related parts (The parts listed in step 3 are not included here.)

Oil pan and oil strainer; Refer to EM-187, "OIL PAN AND OIL STRAINER" .

Crankshaft pulley, front cover and timing chain; Refer to EM-203, "TIMING CHAIN" .

Camshaft; Refer to EM-215, "CAMSHAFT" .

Cylinder head; Refer to EM-232, "CYLINDER HEAD" .
7. Remove knock sensor.
CAUTION:
Carefully handle sensor, avoiding shocks.
8. Remove piston and connecting rod assembly as follows:

Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer
to EM-265, "
CONNECTING ROD SIDE CLEARANCE" .
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod bearing cap.
PBIC0085E
PBIC1265E

FUEL SYSTEM FL-3
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Revision: 2006 December 2006 FX35/FX45
FUEL SYSTEMPFP:17503
Checking Fuel LinesNBS004IG
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsNBS004IH
WARNING:
When replacing fuel line parts, be sure to observe the following.

Put a “CAUTION: FLAMMABLE” sign in the workshop.

Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.

Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:

Use gasoline required by the regulations for octane number. Refer to GI-6, "Precautions for Fuel
(Unleaded Premium Gasoline Recommended)" .

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
–Release fuel pressure from the fuel lines. Refer to EC-86, "FUEL PRESSURE RELEASE" (VQ35DE)
or EC-746, "
FUEL PRESSURE RELEASE" (VK45DE).
–Disconnect negative battery terminal.

Always replace O-ring and clamps with new ones.

Do not kink or twist tubes when they are being installed.

Do not tighten hose clamps excessively to avoid damaging hoses.

After connecting fuel tube quick connectors, make sure
quick connectors are secure.
Ensure that connector and resin tube do not contact any
adjacent parts.

After installing tubes, make sure there is no fuel leakage at
connections in the following steps.
–Apply fuel pressure to fuel lines with turning ignition switch
“ON” (with engine stopped). Then check for fuel leaks at
connections.
–Start engine and rev it up and check for fuel leaks at con-
nections.

Use only a genuine NISSAN fuel filler cap as a replacement.
If an incorrect fuel filler cap is used, the “MIL” may come
on.

For servicing “Evaporative Emission System” parts, refer to
EC-39, "
EVAPORATIVE EMISSION SYSTEM" (VQ35DE) or
EC-699, "
EVAPORATIVE EMISSION SYSTEM" (VK45DE).

For servicing“On Board Refueling Vapor Recovery (ORVR)”
parts, refer to EC-46, "
ON BOARD REFUELING VAPOR
RECOVERY (ORVR)" (VQ35DE) or EC-706, "ON BOARD
REFUELING VAPOR RECOVERY (ORVR)" (VK45DE).
SMA803A
SBIA0504E

FL-8
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
1. Turn ignition switch “ON” (with engine stopped), then check connections for leaks by applying fuel pres- sure to fuel piping.
2. Start engine and let it idle and make sure there are no fuel leaks at the fuel system connections.
ComponentsNBS004IJ
Disassembly and AssemblyNBS005S3
CAUTION:
Sub fuel level sensor unit cannot be disassembled and should be replaced as a unit.
DISASSEMBLY
Remove fuel level sensor unit as follows.
1. Disconnect harness connector.

Hold connector by fingers and pull it out, because there is no
stopper release tab.
2. Using suitable tool, pull up tabs points as shown in the figure (two points) to release the lock.
CAUTION:
Be careful not to damage it.
3. After fixing tabs are disengaged, slide fuel level sensor unit out in direction shown by the arrow.
CAUTION:
Do not disassemble fuel filter and fuel pump assembly.
1. Fuel level sensor unit 2. Fuel filter and fuel pump assembly
PBIC1081E
PBIC1078E
PBIC1654E
PBIC1080E

FUEL TANK FL-11
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9. Disconnect fuel filler hose, vent hose and EVAP hoses at fuel tank side.
10. Support the lower part of fuel tank with transmission jack. CAUTION:
Support the position that fuel tank mounting bands do not
engage.
11. Remove fuel tank mounting bands.
12. Supporting with hands, descend transmission jack carefully, and remove fuel tank. CAUTION:

Make sure that all connection points have been disconnected.

Confirm there is no interference with vehicle.
13. Remove fuel filler tube protector and fuel filler tube, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.

Surely clamp fuel hoses and insert hose to the length below.

Be sure hose clamp is not placed on swelled area of fuel tube.

Tighten fuel hose clamp so that the distance between its lugs becomes to the following.

To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres- sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system tube and hose connec- tions.

After removing/installing rear suspension assembly, make sure to adjust wheel alignment and then, adjust
neutral position of steering angle sensor. Refer to RSU-5, "
Wheel Alignment Inspection" and BRC-6,
"Adjustment of Steering Angle Sensor Neutral Position" .
PBIC1581E
PBIC0878E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
Fuel tank side : 8 - 12 mm (0.31 - 0.47 in)
Fuel filler tube side : 5.7 - 9.7 mm (0.224 - 0.382 in)