INFINITI FX35 2006 Service Manual

ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-707
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Revision: 2006 December 2006 FX35/FX45
Diagnostic ProcedureNBS0041F
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-709, "
Component Inspection" .
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
PBIB1031E

EC-708
[VK45DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 December 2006 FX35/FX45
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
PBIB1031E

ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-709
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Revision: 2006 December 2006 FX35/FX45
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-709, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component InspectionNBS0041G
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U

EC-710
[VK45DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 December 2006 FX35/FX45
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
PBIB1035E

POSITIVE CRANKCASE VENTILATION EC-711
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Revision: 2006 December 2006 FX35/FX45
POSITIVE CRANKCASE VENTILATIONPFP:11810
DescriptionNBS0041H
SYSTEM DESCRIPTION
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes
through the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
Component InspectionNBS0041I
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.
PBIB0062E
PBIB1588E
PBIB1589E

EC-712
[VK45DE]
POSITIVE CRANKCASE VENTILATION
Revision: 2006 December 2006 FX35/FX45
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any hose cannot be freed of obstructions, replace.
S-ET277

IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS) EC-713
[VK45DE]
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Revision: 2006 December 2006 FX35/FX45
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)PFP:28591
DescriptionNBS0041J

If the security indicator lights up with the ignition switch in
the ON position or “NATS MALFUNCTION” is displayed on
“SELF-DIAG RESULTS” screen, perform self-diagnostic
results mode with CONSULT-II using NATS program card.
Refer to BL-205, "
IVIS (INFINITI VEHICLE IMMOBILIZER
SYSTEM-NATS)" .

Confirm no self-diagnostic results of IVIS (NATS) is dis-
played before touching “ERASE” in “SELF-DIAG RESULTS”
mode with CONSULT-II.

When replacing ECM, initialization of IVIS (NATS) system
and registration of all IVIS (NATS) ignition key IDs must be
carried out with CONSULT-II using NATS program card.
Therefore, be sure to receive all keys from vehicle owner. Regarding the procedures of IVIS (NATS)
initialization and all IVIS (NATS) ignition key ID registration, refer to CONSULT-II operation manual,
IVIS/NVIS.
SEF543X

EC-714
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 December 2006 FX35/FX45
ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionNBS004JR
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
× : Applicable —: Not applicable
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-756,
"Fail-Safe Chart" .)
Two Trip Detection LogicNBS004JS
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
× : Applicable —: Not applicable
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
DTC 1st trip DTC Freeze
Frame data 1st trip Freeze
Frame data SRT code SRT status Test value
CONSULT-II ×× × × × × —
GST ×× × —×××
ECM ××*— — — ×—
Items MIL DTC 1st trip DTC
1st trip 2nd trip 1st trip
displaying 2nd trip
displaying 1st trip
displaying 2nd trip
display- ing
Blinking Lighting
up Blinking
Lighting
up
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0308 is being detected ×
———— — ×—
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 -
P0308 is being detected ——
×—— ×——
One trip detection diagnoses
(Refer to EC-715, "
EMISSION-
RELATED DIAGNOSTIC INFOR-
MATION ITEMS" .) —
×—— ×———
Except above — — — ×— ×× —

ON BOARD DIAGNOSTIC (OBD) SYSTEM EC-715
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Revision: 2006 December 2006 FX35/FX45
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
Emission-related Diagnostic InformationNBS004JT
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
× :Applicable —: Not applicable
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Items
(CONSULT-II screen terms) DTC*
1
SRT code
Test value/
Test limit
(GST only) Trip MIL
Reference
page
CONSULT-II
GST*
2ECM*3
CAN COMM CIRCUIT U1000 1000*4—— 1 ×EC-819
CAN COMM CIRCUIT U1001
1001*4—— 2 — EC-819
CONTROL UNIT(CAN) U1010 1010 — — 1 ×EC-822
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED. P0000 0000
———
Flashing *8—
INT/V TIM CONT-B1 P0011 0011 — — 2 ×EC-824
INT/V TIM CONT-B2 P0021 0021 — — 2 ×EC-824
A/F SEN1 HTR (B1) P0031 0031 — ×2 ×EC-836
A/F SEN1 HTR (B1) P0032 0032 — ×2 ×EC-836
HO2S2 HTR (B1) P0037 0037 — ×2 ×EC-843
HO2S2 HTR (B1) P0038 0038 — ×2 ×EC-843
A/F SEN1 HTR (B2) P0051 0051 — ×2 ×EC-836
A/F SEN1 HTR (B2) P0052 0052 — ×2 ×EC-836
HO2S2 HTR (B2) P0057 0057 — ×2 ×EC-843
HO2S2 HTR (B2) P0058 0058 — ×2 ×EC-843
INT/V TIM V/CIR-B1 P0075 0075 — — 2 ×EC-851
INT/V TIM V/CIR-B2 P0081 0081 — — 2 ×EC-851
MAF SEN/CIRCUIT P0101 0101 — — 2 ×EC-858
MAF SEN/CIRCUIT P0102 0102 — — 1 ×EC-867
MAF SEN/CIRCUIT P0103 0103 — — 1 ×EC-867
IAT SEN/CIRCUIT P0112 0112 — — 2 ×EC-874
IAT SEN/CIRCUIT P0113 0113 — — 2 ×EC-874
ECT SEN/CIRC P0117 0117 — — 1 ×EC-879
ECT SEN/CIRC P0118 0118 — — 1 ×EC-879
TP SEN 2/CIRC P0122 0122 — — 1 ×EC-885
TP SEN 2/CIRC P0123 0123 — — 1 ×EC-885
ECT SENSOR P0125 0125 — — 2 ×EC-892
IAT SENSOR P0127 0127 — — 2 ×EC-895
THERMSTAT FNCTN P0128 0128 — — 2 ×EC-898
A/F SENSOR1 (B1) P0130 0130 — ×2 ×EC-900
A/F SENSOR1 (B1) P0131 0131 — ×2 ×EC-910
A/F SENSOR1 (B1) P0132 0132 — ×2 ×EC-919
A/F SENSOR1 (B1) P0133 0133 ××2×EC-928
HO2S2 (B1) P0137 0137 ××2×EC-940

EC-716
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2006 December 2006 FX35/FX45
HO2S2 (B1) P0138 0138 ××2×EC-951
HO2S2 (B1) P0139 0139 ××2×EC-964
A/F SENSOR1 (B2) P0150 0150 — ×2 ×EC-900
A/F SENSOR1 (B2) P0151 0151 — ×2 ×EC-910
A/F SENSOR1 (B2) P0152 0152 — ×2 ×EC-919
A/F SENSOR1 (B2) P0153 0153 ××2×EC-928
HO2S2 (B2) P0157 0157 ××2×EC-940
HO2S2 (B2) P0158 0158 ××2×EC-951
HO2S2 (B2) P0159 0159 ××2×EC-964
FUEL SYS-LEAN-B1 P0171 0171 — — 2 ×EC-975
FUEL SYS-RICH-B1 P0172 0172 — — 2 ×EC-986
FUEL SYS-LEAN-B2 P0174 0174 — — 2 ×EC-975
FUEL SYS-RICH-B2 P0175 0175 — — 2 ×EC-986
FTT SENSOR P0181 0181 — — 2 ×EC-997
FTT SEN/CIRCUIT P0182 0182 — — 2 ×EC-1003
FTT SEN/CIRCUIT P0183 0183 — — 2 ×EC-1003
TP SEN 1/CIRC P0222 0222 — — 1 ×EC-1008
TP SEN 1/CIRC P0223 0223 — — 1 ×EC-1008
MULTI CYL MISFIRE P0300 0300 — — 2 ×EC-1015
CYL 1 MISFIRE P0301 0301 — — 2 ×EC-1015
CYL 2 MISFIRE P0302 0302 — — 2 ×EC-1015
CYL 3 MISFIRE P0303 0303 — — 2 ×EC-1015
CYL 4 MISFIRE P0304 0304 — — 2 ×EC-1015
CYL 5 MISFIRE P0305 0305 — — 2 ×EC-1015
CYL 6 MISFIRE P0306 0306 — — 2 ×EC-1015
CYL 7 MISFIRE P0307 0307 — — 2 ×EC-1015
CYL 8 MISFIRE P0308 0308 — — 2 ×EC-1015
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 — EC-1025
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 —EC-1025
KNOCK SEN/CIRC-B2 P0332 0332 — — 2 —EC-1025
KNOCK SEN/CIRC-B2 P0333 0333 — — 2 —EC-1025
CKP SEN/CIRCUIT P0335 0335 — — 2×EC-1030
CMP SEN/CIRC-B1 P0340 0340 — — 2 ×EC-1037
TW CATALYST SYS-B1 P0420 0420 ××2×EC-1044
TW CATALYST SYS-B2 P0430 0430 ××2×EC-1044
EVAP PURG FLOW/MON P0441 0441 ××2×EC-1049
EVAP SMALL LEAK P0442 0442 ××2×EC-1054
PURG VOLUME CONT/V P0443 0443 — — 2 ×EC-1063
PURG VOLUME CONT/V P0444 0444 — — 2 ×EC-1071
PURG VOLUME CONT/V P0445 0445 — — 2 ×EC-1071
VENT CONTROL VALVE P0447 0447 — — 2 ×EC-1078
VENT CONTROL VALVE P0448 0448 — — 2 ×EC-1085
Items
(CONSULT-II screen terms) DTC*
1
SRT code
Test value/
Te s t l i m i t
(GST only) Trip MIL
Reference
page
CONSULT-II
GST*
2ECM*3